Ibisobanuro ku bicuruzwa
LSAW (Longitudinal Submerged Arc Welding) imiyoboro y'icyuma ni ubwoko bw'icyuma gisudira kirangwa nibikorwa byihariye byo gukora hamwe nibikorwa byinshi.Iyi miyoboro ikorwa mugukora isahani yicyuma muburyo bwa silindrike no kuyisudira igihe kirekire ikoresheje tekinoroji yo gusudira arc.Dore incamake y'imiyoboro y'icyuma ya LSAW:
Uburyo bwo gukora:
Prep Gutegura amasahani: Ibyapa byo mu rwego rwo hejuru byujuje ubuziranenge byatoranijwe hashingiwe ku bisabwa byihariye, byemeza imashini yifuzwa hamwe n’ibigize imiti.
Gukora: Isahani yicyuma ikozwe mumiyoboro ya silindrike binyuze mubikorwa nko kunama, kuzunguruka, cyangwa gukanda (JCOE na UOE).Impande zabanje kugororwa kugirango byoroshye gusudira.
Eld Welding: Welding arc welding (SAW) ikoreshwa, aho arc ikomeza munsi ya flux layer.Ibi bitanga ubuziranenge bwo gusudira bufite inenge nkeya hamwe no guhuza neza.
Inspect Ubugenzuzi bwa Ultrasonic: Nyuma yo gusudira, hakorwa ibizamini bya ultrasonic kugirango hamenyekane inenge iyo ari yo yose yo hanze cyangwa yo hanze muri zone weld.
Kwaguka: Umuyoboro urashobora kwagurwa kugirango ugere kuri diameter yifuzwa n'ubugari bw'urukuta, bizamura uburinganire bwuzuye.
Inspect Ubugenzuzi bwa nyuma: Igeragezwa ryuzuye, harimo kugenzura amashusho, kugenzura ibipimo, no gupima imitungo ya mashini, byemeza neza umuyoboro.
Ibyiza:
Igiciro-Gukora neza: Imiyoboro ya LSAW itanga igisubizo cyigiciro cyinshi kumiyoboro minini ya diameter hamwe nuburyo bukoreshwa muburyo bukorwa neza.
Imbaraga Zirenze: Uburyo bwo gusudira burebure butanga imiyoboro ifite imiterere ikomeye kandi imwe.
Ikigereranyo Cyukuri: Imiyoboro ya LSAW yerekana ibipimo nyabyo, bigatuma ikoreshwa mubisabwa kwihanganira bikomeye.
Quality Ubwiza bwo gusudira: Kuzenguruka arc gusudira bitanga ubuziranenge bwiza bwo gusudira hamwe nudusembwa twiza cyane.
Guhindura byinshi: Imiyoboro ya LSAW ikoreshwa mu nganda zitandukanye, zirimo peteroli na gaze, ubwubatsi, n’amazi meza, bitewe n’imihindagurikire irambye.
Muri make, imiyoboro yicyuma ya LSAW ikorwa hifashishijwe inzira isobanutse kandi ikora neza, bivamo imiyoboro inyuranye, ihendutse, kandi iramba ikwiranye ninganda nyinshi zikoreshwa mu nganda.
Ibisobanuro
API 5L: GR.B, X42, X46, X52, X56, X60, X65, X70, X80 |
ASTM A252: GR.1, GR.2, GR.3 |
EN 10219-1: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
EN10210: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
ASTM A53 / A53M: GR.A, GR.B. |
EN 10217: P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2 |
DIN 2458: St37.0, St44.0, St52.0 |
AS / NZS 1163: Icyiciro C250, Icyiciro C350, Icyiciro C450 |
GB / T 9711: L175, L210, L245, L290, L320, L360, L390, L415, L450, L485 |
ASTMA671: CA55 / CB70 / CC65, CB60 / CB65 / CB70 / CC60 / CC70, CD70 / CE55 / CE65 / CF65 / CF70, CF66 / CF71 / CF72 / CF73, CG100 / CH100 / CI100 / CJ100 |
Urwego rwo kubyaza umusaruro
Hanze ya Diameter | Ububiko bwurukuta buboneka munsi yicyuma | |||||||
Inch | mm | Icyiciro | ||||||
Inch | mm | L245 (Gr.B) | L290 (X42) | L360 (X52) | L415 (X60) | L450 (X65) | L485 (X70) | L555 (X80) |
16 | 406 | 6.0-50.0mm | 6.0-48.0mm | 6.0-48.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
18 | 457 | 6.0-50.0mm | 6.0-48.0mm | 6.0-48.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
20 | 508 | 6.0-50.0mm | 6.0-50.0mm | 6.0-50.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
22 | 559 | 6.0-50.0mm | 6.0-50.0mm | 6.0-50.0mm | 6.0-45.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
24 | 610 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-45.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
26 | 660 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-48.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
28 | 711 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-48.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
30 | 762 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
32 | 813 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
34 | 864 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
36 | 914 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
38 | 965 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
40 | 1016 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
42 | 1067 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
44 | 1118 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
46 | 1168 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
48 | 1219 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
52 | 1321 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
56 | 1422 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
60 | 1524 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
64 | 1626 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
68 | 1727 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
72 | 1829 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
* Ubundi Ingano irashobora gutegurwa nyuma yumushyikirano
Ibigize imiti nibikoresho bya mashini ya LSAW Umuyoboro wibyuma
Bisanzwe | Icyiciro | Ibigize imiti (max)% | Ibikoresho bya mashini (min) | |||||
C | Mn | Si | S | P | Imbaraga Zitanga (Mpa) | Imbaraga za Tensile (Mpa) | ||
GB / T700-2006 | A | 0.22 | 1.4 | 0.35 | 0.050 | 0.045 | 235 | 370 |
B | 0.2 | 1.4 | 0.35 | 0.045 | 0.045 | 235 | 370 | |
C | 0.17 | 1.4 | 0.35 | 0.040 | 0.040 | 235 | 370 | |
D | 0.17 | 1.4 | 0.35 | 0.035 | 0.035 | 235 | 370 | |
GB / T1591-2009 | A | 0.2 | 1.7 | 0.5 | 0.035 | 0.035 | 345 | 470 |
B | 0.2 | 1.7 | 0.5 | 0.030 | 0.030 | 345 | 470 | |
C | 0.2 | 1.7 | 0.5 | 0.030 | 0.030 | 345 | 470 | |
BS EN10025 | S235JR | 0.17 | 1.4 | - | 0.035 | 0.035 | 235 | 360 |
S275JR | 0.21 | 1.5 | - | 0.035 | 0.035 | 275 | 410 | |
S355JR | 0.24 | 1.6 | - | 0.035 | 0.035 | 355 | 470 | |
DIN 17100 | ST37-2 | 0.2 | - | - | 0.050 | 0.050 | 225 | 340 |
ST44-2 | 0.21 | - | - | 0.050 | 0.050 | 265 | 410 | |
ST52-3 | 0.2 | 1.6 | 0.55 | 0.040 | 0.040 | 345 | 490 | |
JIS G3101 | SS400 | - | - | - | 0.050 | 0.050 | 235 | 400 |
SS490 | - | - | - | 0.050 | 0.050 | 275 | 490 | |
API 5L PSL1 | A | 0.22 | 0.9 | - | 0.03 | 0.03 | 210 | 335 |
B | 0.26 | 1.2 | - | 0.03 | 0.03 | 245 | 415 | |
X42 | 0.26 | 1.3 | - | 0.03 | 0.03 | 290 | 415 | |
X46 | 0.26 | 1.4 | - | 0.03 | 0.03 | 320 | 435 | |
X52 | 0.26 | 1.4 | - | 0.03 | 0.03 | 360 | 460 | |
X56 | 0.26 | 1.1 | - | 0.03 | 0.03 | 390 | 490 | |
X60 | 0.26 | 1.4 | - | 0.03 | 0.03 | 415 | 520 | |
X65 | 0.26 | 1.45 | - | 0.03 | 0.03 | 450 | 535 | |
X70 | 0.26 | 1.65 | - | 0.03 | 0.03 | 585 | 570 |
Igipimo & Urwego
Bisanzwe | Ibyiciro by'icyuma |
API 5L: Ibisobanuro kumuyoboro | GR.B, X42, X46, X52, X56, X60, X65, X70, X80 |
ASTM A252: Ibisobanuro bisanzwe kubirundo byo gusudira no kudoda | GR.1, GR.2, GR.3 |
KUMWE | S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
EN10210: Ibishyushye Byarangiye Byubatswe Byuzuye Ibice bitarimo amavuta kandi meza | S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
ASTM A53 / A53M: Umuyoboro, Icyuma, Umukara na Bishyushye-Bishyushye, Zinc-Coated, Welded and Seamless | GR.A, GR.B. |
EN10208: Imiyoboro yicyuma ikoreshwa muri sisitemu yo gutwara imiyoboro munganda za peteroli na gaze gasanzwe. | L210GA, L235GA, L245GA, L290GA, L360GA |
EN 10217: Imiyoboro y'icyuma isudira kugirango intego zumuvuduko | P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2 |
DIN 2458: Imiyoboro y'icyuma isudira | St37.0, St44.0, St52.0 |
AS / NZS 1163: Australiya / Nouvelle-Zélande Ibipimo byubukonje bwubatswe bwubatswe bwubatswe | Icyiciro C250, Icyiciro C350, Icyiciro C450 |
GB / T 9711: Ibikomoka kuri peteroli na gaze gasanzwe - Umuyoboro wibyuma | L175, L210, L245, L290, L320, L360, L390, L415, L450, L485 |
ASTM A671: Umuyoboro w'amashanyarazi-Fusion-Weld-Umuyoboro w'icyuma cya Atimosifike n'ubushyuhe bwo hasi | CA 55, CB 60, CB 65, CB 70, CC 60, CC 65, CC 70 |
ASTM A672: Umuyoboro w'amashanyarazi-fusion-weld wicyuma cya serivisi yumuvuduko mwinshi mubushyuhe buke. | A45, A50, A55, B60, B65, B70, C55, C60, C65 |
ASTM A61 | CM-65, CM-70, CM-75, 1 / 2CR-1 / 2MO, 1CR-1 / 2MO, 2-1 / 4CR, 3CR |
Uburyo bwo gukora
Kugenzura ubuziranenge
Kugenzura ibikoresho bibisi
Analy Isesengura ryimiti
Test Ikizamini cya mashini
Ins Kugenzura Amashusho
Check Kugenzura ibipimo
Ikizamini
Test Ikizamini
Test Ikizamini cya ruswa
Ikizamini kidasenya (UT, MT, PT)
Qual Impamyabumenyi yo gusudira
Analysis Isesengura rya Microstructure
Ikizamini cyo gutwika no gusya
Test Ikizamini gikomeye
Test Ikizamini cya Hydrostatike
Test Kwipimisha Metallography
Test Hydrogen Yatewe Ikizamini (HIC)
Test Ikizamini cya Sulfide Ikizamini (SSC)
● Eddy Ikizamini
Kugenzura amarangi no gutwikira
Review Isubiramo ry'inyandiko
Ikoreshwa & Porogaramu
LSAW (Longitudinal Submerged Arc Welding) imiyoboro yicyuma isanga uburyo butandukanye mubikorwa bitandukanye bitewe nuburinganire bwimiterere kandi bihindagurika.Hano haribimwe mubyingenzi bikoreshwa hamwe nibisabwa bya LSAW ibyuma:
Transport Gutwara peteroli na gazi: Imiyoboro y'icyuma ya LSAW ikoreshwa cyane mu nganda za peteroli na gaze kuri sisitemu y'imiyoboro.Iyi miyoboro ikoreshwa mu gutwara peteroli, gaze gasanzwe, nandi mazi cyangwa gaze.
Infrastructure Ibikorwa Remezo byamazi: Imiyoboro ya LSAW ikoreshwa mumishinga remezo ijyanye n’amazi, harimo gutanga amazi na sisitemu yo kuvoma.
Processing Gutunganya imiti: Imiyoboro ya LSAW ikorera mu nganda z’imiti aho zikoreshwa mu gutanga imiti, amazi, na gaze mu buryo bwizewe kandi bunoze.
● Ubwubatsi n’ibikorwa Remezo: Iyi miyoboro ikoreshwa mumishinga itandukanye yubwubatsi, nkibishingwe byubaka, ibiraro, nibindi bikorwa byubaka.
● Guteranya: Imiyoboro ya LSAW ikoreshwa mubisabwa kugirango itange inkunga y'ibanze mu mishinga y'ubwubatsi, harimo kubaka inyubako n'inyanja.
Sector Urwego rw'ingufu: Zikoreshwa mu gutwara ingufu zitandukanye, zirimo amavuta hamwe nubushyuhe bwamazi mumashanyarazi.
Ubucukuzi bw'amabuye y'agaciro: Imiyoboro ya LSAW isanga ikoreshwa mu mishinga y'ubucukuzi bw'amabuye y'agaciro.
Process Inzira zinganda: Inganda nkinganda nogukora zikoresha imiyoboro ya LSAW mubikorwa bitandukanye byinganda, harimo gutanga ibikoresho fatizo nibicuruzwa byarangiye.
Development Gutezimbere Ibikorwa Remezo: Iyi miyoboro ningirakamaro mugutezimbere ibikorwa remezo nkimihanda, umuhanda munini, hamwe nibikorwa byubutaka.
Support Inkunga yuburyo: Imiyoboro ya LSAW ikoreshwa muguhimba inkunga zubatswe, inkingi, nibiti mumishinga yubwubatsi nubwubatsi.
Ing Ubwubatsi bw'ubwato: Mu nganda zubaka ubwato, imiyoboro ya LSAW ikoreshwa mu kubaka ibice bitandukanye by'amato, harimo ibice n'ibikoresho byubaka.
Industry Inganda zitwara ibinyabiziga: Imiyoboro ya LSAW irashobora gukoreshwa mugukora ibikoresho byimodoka, harimo na sisitemu yo kuzimya.
Izi porogaramu zerekana uburyo bwinshi bw'imiyoboro y'icyuma ya LSAW mumirenge itandukanye, bitewe nigihe kirekire, imbaraga, hamwe nibidukikije bitandukanye.
Gupakira & Kohereza
Gupakira neza no kohereza imiyoboro ya LSAW (Longitudinal Submerged Arc Welding) imiyoboro y'ibyuma ni ngombwa kugira ngo itwarwe neza kandi igere ahantu hatandukanye.Dore ibisobanuro byuburyo busanzwe bwo gupakira no kohereza imiyoboro ya LSAW:
Gupakira:
Guhuza: Imiyoboro ya LSAW ikunze guhuzwa hamwe cyangwa Igice kimwe gipakiye ukoresheje imishumi cyangwa ibyuma kugirango habeho ibice bishobora gucungwa no gutwara.
Kurinda: Impera z'umuyoboro zirinzwe hamwe na capitike ya plastike kugirango wirinde kwangirika mugihe cyo gutambuka.Byongeye kandi, imiyoboro irashobora gutwikirwa ibikoresho byo gukingira kugirango birinde ibidukikije.
Ating Kurwanya ruswa: Niba imiyoboro ifite igipfunyika cyo kurwanya ruswa, ubunyangamugayo bwubahirizwa mugihe cyo gupakira kugirango birinde kwangirika mugihe cyo gutwara no gutwara.
Kumenyekanisha no Kuranga: Buri bundle yanditseho amakuru yingenzi nkubunini bwumuyoboro, urwego rwibintu, umubare wubushyuhe, nibindi bisobanuro kugirango byoroshye kumenyekana.
Kurinda umutekano: Bundles zifunzwe neza kuri pallets cyangwa skide kugirango birinde kugenda mugihe cyo gutwara.
Kohereza:
Mod Uburyo bwo gutwara abantu: Imiyoboro y'icyuma ya LSAW irashobora koherezwa hakoreshejwe uburyo butandukanye bwo gutwara abantu, harimo umuhanda, gari ya moshi, inyanja, cyangwa ikirere, bitewe n'aho ujya kandi byihutirwa.
Containerisation: Imiyoboro irashobora koherezwa muri kontineri kugirango hongerweho uburinzi, cyane cyane mugihe cyo gutwara abantu hanze.Ibikoresho birapakirwa kandi bifite umutekano kugirango birinde guhinduka mugihe cyo gutambuka.
Partners Abafatanyabikorwa ba Logistique: Amasosiyete azwi y'ibikoresho cyangwa abatwara inararibonye mu gutunganya imiyoboro y'ibyuma barashishikarizwa gutanga neza kandi ku gihe.
Document Inyandiko za gasutamo: Inyandiko za gasutamo zikenewe, zirimo fagitire zipakurura, ibyemezo by'inkomoko, hamwe n'impapuro zabigenewe, zirategurwa kandi zigashyikirizwa ibicuruzwa mpuzamahanga.
Ubwishingizi: Bitewe n'agaciro n'imiterere y'imizigo, ubwishingizi bushobora gutegurwa kugirango hirindwe ibintu bitunguranye mugihe cyo gutambuka.
Gukurikirana: Sisitemu zo gukurikirana zigezweho zemerera abohereje nuwakiriye gukurikirana imigendekere yibyoherejwe mugihe nyacyo, byemeza gukorera mu mucyo no kuvugurura igihe.
Gutanga: Imiyoboro irapakururwa aho igana, ikurikira uburyo bukwiye bwo gupakurura kugirango wirinde kwangirika.
Kugenzura: Iyo uhageze, imiyoboro irashobora gukorerwa igenzura kugirango imenye uko imeze kandi ihuye nibisobanuro mbere yo kwakirwa nuwayihawe.
Uburyo bwiza bwo gupakira no kohereza bifasha gukumira ibyangiritse, kugumana ubusugire bwimiyoboro yicyuma ya LSAW, no kwemeza ko igera kubyo igenewe neza kandi neza.