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Inkono y'ibirahure ya Toni 20-50 | Icyuma gipima ubushobozi buciriritse cyo gukora ibyuma bya EAF na LF – Womic Steel Ishusho yagaragaye
  • Inkono y'ibirahure ya Toni 20-50 | Icyuma gipima ubunini bw'ibirahure cyo gukora ibyuma bya EAF na LF – Womic Steel

Inkono y'ibirahure ya Toni 20-50 | Icyuma gipima ubunini bw'ibirahure cyo gukora ibyuma bya EAF na LF – Womic Steel

Ibisobanuro bigufi:

Ingano y'inkono y'ibisigazwa:Ubushobozi bwo gupima toni 20 – 50 (cyangwa toni zisanzwe), uburemere toni 25 – 60, ingano 15 – 35 m³, ingano kuri buri gishushanyo. Ingano: 35CrMo cyangwa 40Cr hamwe n'ifillet ikomeye.

Ibikoresho n'Amahame ngenderwaho:ZG270-500, ZG310-570, GS-20Mn5, ASTM A27 65-35. Ikurikiza ASTM A27, DIN 17182, ISO 3755, JIS G7821. Gukoresha ubushyuhe: Bisanzwe + Bishyushye. Ubuso: imbere hakozwe mu buryo burwanya gufatana, inyuma hatwikwa amasasu + hejuru hatwikwa aluminiyumu.

Uburyo bwo gukora:Gucana igice kimwe – nta migozi yo gusudira. EAF + LF + VD degassing (S≤0.020%, P≤0.020%). Gupima CAE gukonjesha. 100% NDT: UT (Amatara yo ku rwego rwa 1, umubiri wo ku rwego rwa 2), MT, PT. Uburyo bwo guhitamo intera y'icyiciro UT.

Ikoreshwa ry'Inkono y'Ibisuguti:EAF iciriritse (50-100t), LF financing, ibyuma bito bya BOF converters, imashini zikora uruganda, ibyuma bishongesha umuringa/nickel, ubwikorezi bw'ibisuguti mu nganda z'ibyuma.

Womic SteelItanga inkono ziciriritse zakozwe mu buryo bukoreshwa hagati y’amasaha 5.000–8.000 kandi zirwanya ubushyuhe bwinshi. Gukoresha imashini yacu ikora neza bikuraho imiyoboro y’amazi. Igishushanyo mbonera cyihariye gishingiye ku bushobozi bw’imashini yawe isanzwe. ISO, PED yemewe. Gutanga byihuse (iminsi 35–55). Shaka ikiguzi cy’inkono ziciriritse uyu munsi.


Ibisobanuro by'ibicuruzwa

Ibisobanuro birambuye ku gicuruzwa

Ibirango by'ibicuruzwa

Incamake y'ibicuruzwa - Impamvu inkono ziciriritse ari inkingi y'inganda nyinshi z'ibyuma

Inkono ziciriritse zo mu bwoko bwa slag(toni 20–50) ni zo nganda zikoresha ibintu bikoreshwa mu gutunganya ibintu mu buryo bwa “slag” zisanzwe mu nganda ntoya cyangwa iziciriritse, inganda zidasanzwe z'ibyuma, n'inganda zikora ibikoresho by'ubwubatsi. Zikora ubwoko bwinshi bw'amatanura:

●Toni 50–100 za EAF(ubukorikori bukoreshwa cyane mu byuma bikozwe mu bisigazwa)

●Amatanura ya LFku ivugurura rya kabiri

●Imashini zihindura ibintu za BOF zigera kuri toni 120(gutandukanya ibisigazwa by'ibimera)

●Imashini zishongesha ibyuma zidakoresha fer(umuringa, nikeli, icyuma cy'ubutare)

●Ibikoresho binini by'ubwubatsihamwe n'amatanura ya toni 30–60

Bitandukanye n'inkono nto (5–15t) zikunze gukoreshwa mu bikorwa bitandukanye, cyangwa inkono nini (60–100t) ku nganda nini zikora ibikoresho bitandukanye, inkono ziciriritse zikora kugusiganwa ku magare mu rugero ruciriritse ariko rukomeye– ubusanzwe ubushyuhe 10–15 ku munsi, iminsi 5–6 mu cyumweru. Bisaba uburinganire bwaubushobozi, kuramba, n'igiciro.

Uburyo bw'ingenzi bwo gutsindwa kw'inkono ziciriritse si umunaniro w'ubushyuhe (nk'uko bimeze mu nkono za EAF) cyangwa creep (nk'uko bimeze mu nkono za BOF) - niingaruka za mekanike + impanuka y'ubushyuhe bivanzeInkono ziciriritse zikunze kujyanwa ku butaka butoshye, zigashyirwamo imiyoboro idasobanutse neza, rimwe na rimwe zikabikwa hanze, bigatuma ubukonje budahagije.

Womic Steel yanogeje imiterere yacu y'inkono ikoreshwa mu gusya ibiryo kugira ngo ikemure izi mbogamizi zihariye:

●Ubudahangarwa bw'inkurikizi burushaho kwiyongera- uruziga rurerure n'ingufu zo hasi

●Kugabanya ukwishyira mu kaga k'imihangayiko– imirasire minini y'urubuto mu mpinduka zose

●Amafaranga yo kubika ibintu hanze bitewe n'inkongi y'umuriro– ubugari bw'inkuta burenzeho 3mm ku buso bwo hanze

Icupa ry'icyuma ripima toni 20-50 rikoreshwa mu gukora ibyuma bya EAF na LF – Womic Steel

Kuki wahitamo Womic Steel ku nkono zawe zikoreshwa mu gusiga ibishishwa?

Ikiranga Inyungu ku nganda ziciriritse
Ubunini bw'urukuta bwiza Ubunini bwa 10–15% ugereranije n’ubusanzwe, ariko munsi ya toni 60 – bukwiranye n’imashini nyinshi zitunganya ibyuma ziciriritse (zifite ubushobozi bwa toni 50–80).
Agace k'inkombe gakomeye Ubunini bwa 25% ku gice cy’aho ibintu byangiritse + uduce twangiritse dushobora gusimburwa (ni ngombwa) - bigabanya kwangirika kw’ibice byangiritse bitewe no kujugunya ibintu mu buryo butari bwo.
Ubutabire bugenzurwa hamwe n'ibintu bifatika Cr (0.3%) na Ni (0.3%) byongerewemo birushaho gukomera no kugira ingaruka ku bushyuhe buri hasi.
Gucana Trunnion Yose Ifite Ingufu Ibyuma bikozwe mu mizi y'igiti bivanze n'icyuma cy'inyongera - birengeje urugero rwa FEM rwo guterura.
Ingwate yo kurangiza ubuso Igikombe cy'imbere gikozwe mu mashini ipima ≤6.3µm Ra, ubuso bwo hanze bupima ≤25µm Ra – bigabanya gufatana kw'ibisigazwa n'igihe cyo gusukura.
Dosiye y'igishushanyo cy'imyaka 10 Dufite CAD ya pot yawe, simulation yo gucupa, inyandiko za NDT, n'isesengura ry'imiti mu gihe cy'imyaka icumi - uburyo bwo gukurikirana igenzura.
Serivisi yihuse yo gutanga ibikoresho by'imigabane Impeta zo gusimbuza, imigozi yo ku rubavu, n'ibikoresho byo gusana irangi byoherezwa mu byumweru 2.

Womic Steel itanga kandiigishushanyo mbonera cy'ibyahinduwe– niba ufite amapoto asanzwe akora nabi, dushobora gusesengura uburyo yangiritsemo hanyuma tugatanga andi mabwiriza yo gusimbuza imiterere yayo.

Ibisobanuro bya tekiniki – Inkono y'ibirungo bya toni 20–50

Ubushobozi ugereranije n'ikoreshwa risanzwe

Ubushobozi bwo mu rwego rwo hejuru (toni) Uburemere bw'inkono (toni) Ingano (m³) Ikwiriye cyane
20 22–28 12–15 50t EAF, uruganda ruto rw'ibyuma
25 28–34 15–18 70t EAF, sitasiyo ya LF
30 33–40 18–22 80-100t EAF, 100t BOF
40 42–52 24–28 Imashini itunganya ubutare bwa BOF ifite toni 120, ikoze mu muringa uringaniye
50 52–62 29–35 150t EAF (igice cy'umusemburo), LF nini

Amasafuriya yose yakozwe neza kugira ngo ajyane n'ubushobozi bwa crane y'umukiriya - duhindura ingano y'inkuta hakurikijwe uko ikwirakwizwa.

Inyigisho yo Guhitamo Ibikoresho ku Mirimo Iciriritse

Icyiciro Umusaruro muto (MPa) Ubushyuhe bw'ingaruka Ubudahangarwa bwo kwambara Ikiguzi Ibyiza kuri
ZG270-500 270 20°C Hagati $ Intego rusange, ikirere cyoroheje
ZG310-570 310 0°C Hejuru $$ Imbeho nyinshi kandi ikonje cyane
GS-20Mn5 300 -20°C Hejuru $$$ imiterere y'i Burayi, imikorere y'ubushyuhe buke
ASTM A27 65-35 241 -30°C Hagati $$ Imishinga yo muri Amerika ifite ibisabwa kugira ngo igire ingaruka

Amahitamo yacu ku nganda nyinshi ziciriritse:ZG310-570 ifite igipimo cy’igiciro n’imikorere bisanzwe + bitoroshye.

Ubushobozi bwo kwihanganira inkono iri hagati

Igipimo Ukwihanganirana Uburyo bwo gupima
Uburebure rusange ± 8mm Scanner ya laser
Umwanya wo hejuru w'umurambararo w'urugi ± 5mm Kaseti + icyitegererezo cyagenwe
Aho trunnion iherereye (umurongo wo hagati) ± 3mm CMM
Ubwiza bw'agakoresho ka Trunnion ≤1mm Igipimo cyo gupima
Ubunini bw'urukuta -0% / + 10% Igipimo cy'ubugari bwa Ultrasonic (amanota 5 kuri kimwe cya kane)

Igishushanyo mbonera cya Trunnion ku bushobozi buciriritse

Igipimo Agaciro
Ibikoresho 35CrMo cyangwa 40Cr (cyangwa 34CrNiMo6 ku izunguruka ryinshi)
Ikintu cy'umutekano mu gishushanyo 4:1 kuri buri FEM 9.511
Kurangiza ubuso Ikozwe mu mashini kugeza kuri Ra 3.2µm
NDT UT 100% + agace ka rukuruzi kuri radius
Ubukomere 280–320 HB (yazimye kandi ishyushye)
Icupa ry'icyuma ripima toni 20-50 rikoreshwa mu gukora ibyuma bya EAF na LF – Womic Steel

Igenzura ry'Ubuziranenge – Birenze Ibipimo ngenderwaho ku Nkono Ziciriritse

DukoreshaGahunda ya QC y'intambwe 10byagenewe gucukurwa mu buryo buciriritse:

1. Igenzura ry'ibikoresho fatizo– Isesengura rya spectrometero ya OBLF kuri buri bushyuhe.

2. Gukurikirana ubushyuhe buri mu ibumba– imiterere y'ishusho ya kamera ikoresha ubushyuhe.

3. Ishusho nyuma yo gukomezwa– reba niba hari ukugabanuka cyangwa urumuri bigaragara.

4. Ifatwa ry'amakuru ajyanye n'ubushyuhe– thermocouple muri dummy block ifasha mu kuzenguruka neza.

5. Ingano yuzuye ya UT– scanner yikora ifite ubushobozi bwo gupima 80% bya DAC.

6. Umurambararo w'imizi ya Trunnion MT– hakoreshejwe ingoyi y'ingufu ihindura imiterere y'ingufu.

7. Ikarita y'ubugari bw'urukuta– Gupima A hakoreshejwe ikoranabuhanga rya ultrasonic ku ngingo 40 z'urusobe rw'amabara, raporo irimo ikarita y'amabara.

8. Igenzura ry'ingano– uburyo bwo gukurikirana imirasire ya laser muri rusange, uburyo bwo gupima imirasire y'amashanyarazi kugira ngo umenye ibisobanuro birambuye.

9. Ikizamini cy'ubukomere– amanota 10 kuri buri nkono (umubiri, umugongo, igiti).

10.Ikizamini cya nyuma cy'umuvuduko (ni ngombwa)– amazi yuzuye ku gitutu cya 1.5x cya serivisi.

Ibisubizo byose byakusanyirijwe hamwe muRaporo y'Igenzura ry'Ubuziranengebyoherejwe hamwe n'ibyoherejwe.

01 Toni 20-50 Ifu y'icyuma gipima ubushobozi buciriritse cyo gukora ibyuma bya EAF na LF – Womic Steel

Uburyo bwo gukora - Urugendo rw'umusaruro w'inkono iciriritse

1. Gukora ibishushanyo– Imiterere y'imbaho ​​za CNC hamwe n'uburyo bwo kuziba (2%).

2. Gutunganya– Umusenyi uhambiriweho resin, umurongo w’ibumba wikora.

3. Gukora ibintu by'ibanze– Ku byerekeye imyobo y'ibikombe n'imirongo y'ibiti.

4. Gushonga no gutunganya– Toni 8 za EAF + LF + VD (gukuraho imyuka ivamo umwuka).

5. Gusuka– Gusuka hasi mu buryo buhoraho kuri 1.580–1.620°C.

6. Gukomera– Gushyira agakoresho ko kuzamuka gakoresheje CAE no gukonjesha.

7. Gutemba no gufata– Gusya no gukata hakoreshejwe roboti.

8. Gukoresha ubushyuhe– Guhindura ubushyuhe (890°C) + gushyushya (600°C) mu itanura ryo hasi mu modoka.

9. NDT– UT, MT, PT nk'uko gahunda ibivuga.

10.Gutunganya imashini– Urusyo rukora ku buryo butambitse ku migozi + umusozo w'igikombe.

11.Gupfuka– Inyuma: shyira kuri Sa 2.5, shyiramo irangi rya silikoni-aluminium (amabara 2).

12.Gushyira ikimenyetso no gupakira– Guteraho kashe + icyapa cya barcode + gupfunyika amazi.

02 Ton 20-50 Slag Pot Sladle ifite ubushobozi buciriritse bwo gukora ibyuma bya EAF na LF – Womic Steel

Gupakira no Kohereza Inkono Ziciriritse Zikoreshwa mu Guteka Ibisigazwa

Inkono ziciriritse (kugeza kuri toni 50) zishobora koherezwa ku giciro cyiza:

Kugeza kuri toni 30– Igikoresho gifunguye gifite uburebure bwa metero 40, inkono imwe irimo uduce tw'ibiti.

Toni 30–50– Agasanduku k'ibikoresho byo gupakiramo ibintu bidafite aho bibohera cyangwa igice cyo gupakiramo ibintu.

Amabwiriza menshi y'ibice– Amadirishya yo gufunga atuma inkono 2–3 kuri buri gikoresho.

Inyandiko zirimo:

Icyemezo cy'urusyo EN 10204 3.1

● Raporo za NDT (amakarita ya UT, amafoto ya MT)

● Raporo y'igenzura ry'ingano

● Imbonerahamwe yo kuvura ubushyuhe

● Urutonde rw'ibipaki birimo amafoto y'ibikoresho byuzuye.

03 Toni 20-50 Ifu y'icyuma gipima ubushobozi buciriritse cyo gukora ibyuma bya EAF na LF – Womic Steel
04 Toni 20-50 Ifu y'icyuma gipima ubushobozi buciriritse cyo gukora ibyuma bya EAF na LF – Womic Steel

Inyigo z'Urugero - Inganda ziciriritse zazamuye

Igice cya 1: Inkono y'ibisuguti ya toni 35 yo gusya imashini yo mu bwoko bwa EAF yo muri Turukiya (itanura rya toni 90)

Ikibazo:Inkono zisanzweho zangiritse ku nkengero nyuma y'amezi 18, bigatuma hameneka amacandwe.
Igisubizo:ZG310-570 ifite umurambararo ukomeye (70mm vs 50mm), ihindura ubushyuhe + igabanya ubushyuhe, irinda gufatana imbere.
Ibisubizo:Nta guhindagurika nyuma y'imyaka 3. Yasubijeho inkono 7.
 

Igice cya 2: Inkono y'ibisuguti ya toni 50 yo mu ruganda rw'ibyuma rwo muri Kanada (ibikorwa byo hanze)

Ikibazo:Inkono zangiritse mu gihe cy'itumba bitewe n'ikirere cya -35°C.
Igisubizo:GS-20Mn5 hamwe n'ikizamini cy'ingaruka ku mazi -40°C (iminota 27J). Yongeyeho umwobo w'amazi mu mazi yasigayemo mbere yo gukonjesha.
Ibisubizo:Nta gucika intege nyuma y'igihe cy'itumba 2 cyose. Amasezerano y'umukiriya yongerewe.
 

Igice cya 3: Inkono ya toni 25 z'amatafari yo mu bwoko bwa Slag kuri sitasiyo ya LF yo mu Buhinde

Ikibazo:Gufata kenshi icyuma cya sintetike gifite alumina nyinshi.
Igisubizo:Imiterere y'imbere ifite imiterere ibiri (10° / 6°) + imashini ntoya (Ra 3.2µm).
Ibisubizo:Igihe cyo kurekura imashini cyagabanutse kiva ku minota 25 kigera ku minota 12 - uburyo bwo guhindura ibintu vuba cyane.

05 Toni 20-50 Ifu y'icyuma gipima ubushobozi buciriritse cyo gukora ibyuma bya EAF na LF – Womic Steel

Porogaramu – Aho Medium Slag Pots Excel

●Inganda z'ibyuma za EAF(Ubushobozi bwa toni 50–120)

●Amatanura ya LF(gufata ibishishwa no gusiga ibishishwa)

●Ibigo bihindura ibicuruzwa bya BOF(inkono z'inyongera zo gushyushya mu buryo buciriritse)

●Imashini zishongesha umuringa(gutwara ibintu bishyushye mu itanura)

●Ibimera bya Ferroalloy(ubushyuhe bwinshi bwa silicon)

●Ibikoresho bikomeye by'ubwubatsi(ibyuma n'ibyuma bicukurwa)

Ibibazo Bikunze Kubazwa (Ibibazo Bikunze Kubazwa) - Inkono Ziciriritse Zikozwe mu Bitako

Q: Ni irihe tandukaniro riri hagati y'inkono "iciriritse" n'"nini"?
A: Si ingano gusa. Inkono ziciriritse zagenewe gukoreshwa mu gihe cy'ingendo (10–15 ku munsi) no mu buryo rusange. Inkono nini (60+ t) zubatswe ku nganda zikora ibikoresho bizikora buhoro ariko zirwanya cyane. Dufite amategeko atandukanye yo gushushanya buri cyiciro.

Q: Ese nshobora gukoresha inkono y'ibirungo iciriritse kuri BOF slag?
A: Yego, ku bahinduranya ba BOF kugeza kuri toni 120. Ariko, slag ya BOF ntabwo ifata cyane ahubwo ikoresha imiti myinshi. Turagira inama ZG310-570 cyangwa GS-20Mn5 kugira ngo irambe igihe kirekire.

Q: Ni gute wakwirinda kwangirika kw'imigozi mu gihe cyo kuyitwara?
A: Dushyira imipfundikizo y'icyuma ishobora gukurwaho hejuru y'imipfundikizo hanyuma tugafata inkono dukoresheje iminyururu ku mubiri wayo - ntabwo ari ku mipfundikizo. Amabwiriza arambuye yo guterura no kohereza arimo.

Q: Ese mutanga irangi ku bintu bifunga cyane (urugero, MgO nyinshi)?
A: Yego – dufite irangi rya epoxy rikozwe muri ceramic rishobora kwihanganira ubushyuhe bwa 1,200°C. Rishyirwamo ubugari bwa 2mm kandi rimara amezi 8-12. Gusigwa bishobora gukorwa aho hantu.

Q: Ni iyihe garanti ufite ku nkono zikoreshwa mu gusya ibintu biri hagati?
A: Amezi 24 / 5.000, icyo ari cyo cyose kiza mbere. Ibi bikubiyemo imiyoboro inyura mu rukuta no kwangirika kw'imigozi. Kwangirika kw'ipamba, gukoresha nabi imashini, no gukoresha nabi ntibirashyirwa mu bikorwa.

Q: Ese ushobora gutanga inkono z'ibirungo bidakoresheje imashini (nk'ubuso bw'imbere bukozwe mu cyuma)?
A: Turabagira inama ikomeye yo kubyanga. Gukoresha imashini ni ingenzi kugira ngo imashini ikureho ifu. Ariko, niba wemera ibiciro byo gusukura biri hejuru, dushobora gutanga ifu igabanyijeho ibiciro kugeza kuri ~12%.

Q: Nabika nte inkono zikoreshwa mu gusya neza kandi zidakoreshwa?
A: Bika ku mbaho ​​z'ibiti, ntubishyire hasi. Bipfundikire kugira ngo wirinde ko imvura igwa ahantu hamwe. Hindura inkono zikoreshwa kugira ngo ubushyuhe bukwirakwizwe.

Q: Ni ryari igihe gisanzwe cyo gutanga ifunguro ry’inkono y’isukari iri hagati ni cyo gihe gisanzwe?
A: Ku bushobozi busanzwe (toni 20, 30, 40, 50) hamwe na ZG270-500 cyangwa ZG310-570, igihe cyo gutangira ni iminsi 35-45. Ku bikoresho byihariye cyangwa isuzuma ry'ingaruka, ongeramo iminsi 10-15.

Shaka igiciro cy'inkono yawe iciriritse yo mu gikoni

Tubwire ubwoko bw'itanura ryawe, inshuro zo gukomanga, n'ubushobozi bwa crane - tuzakugira inama yo gukoresha igishushanyo cyiza.

Urubuga: www.womicsteel.com
Imeri: sales@womicsteel.com
Terefone/WhatsApp/WeChat:

Victor: +86 15575100681

Jack: +86 18390957568

Womic Steel - Inkono zikozwe neza kandi zikozwe neza kugira ngo zikore neza, zisimburana nyuma y'izindi.

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