Ibisobanuro by'igicuruzwa
Duplex F50 ni icyuma gikozwe muri chromium duplex gifite 26% by'icyuma gikozwe muri chromium kandi gikomeza azote, gitanga imbaraga nyinshi kurusha uduce dusanzwe twa duplex mu gihe kigumana imbaraga nziza zo kurwanya ingese. Iyi alloy itanga agaciro ka PREN kari hagati ya 34 na 36, bigatuma ikoreshwa mu bintu birimo chloride aho ibyuma bikozwe muri austenitic stainless nka 316L byaba bidahagije. Ingano ya azote (0.15-0.35%) itanga imbaraga nyinshi no gukomera kurushaho ugereranije n'uduce dusanzwe twa azote, bigatuma F50 iba amahitamo yizewe yo gutanga serivisi ya chloride iri hagati aho gukoresha neza amafaranga ari byo byihutirwa.
Ibintu by'ingenzi biranga umuntu birimo:
Ingufu nyinshi– imbaraga z'umusaruro ≥ 450 MPa (65 ksi)
Ubudahangarwa bwiza bwo kwangirika– PREN 34-36
Ikungahaye kuri azotekugira ngo ubukomere n'ubushobozi bwo gukora neza birusheho kwiyongera
Ubudahangarwa bwiza bwo kwangirika kw'ingufu za chloride
Ubusoderi bwizahakoreshejwe uburyo bukwiye n'ibyuma byuzuza
Uburyo buhendutsekugera ku byiciro bya duplex bifite alloy nyinshi
Ubushyuhe bwinshi bwo gukorakuva kuri -50°C kugeza kuri 300°C
Ibikoresho bya shimi
| Igice | Ibikubiye (%) | Uruhare |
| Chromium (Cr) | 26.0 – 29.0 | Itanga ogisijeni n'ubudahangarwa ku icungamutungo; ikora firime ya ogisijeni ya Cr₂O₃ irinda |
| Nickel (Ni) | 3.5 – 5.2 | Itera imbaraga zo kubungabunga aside na SCC; ifasha mu kurwanya aside igabanya |
| Molybdenum (Mo) | 1.0 – 2.5 | Yongera ubudahangarwa ku myobo n'ingufu muri chloride |
| Azote (N) | 0.15 – 0.35 | Austenite stabilizer; ikomeza uburyo bwo gupima no kunoza ubukana |
| Karuboni (C) | ≤ 0.030 | Igenzurwa kugira ngo hirindwe ingese hagati y'udusate no kubungabunga ubushobozi bwo gusudira |
| Manganese (Mn) | ≤ 2.00 | Deoxidizer; irushaho gukora neza mu gihe cy'ubushyuhe |
| Silikoni (Si) | ≤ 0.60 | Deoxidizer; irushaho kurwanya oxidation |
| Fosifore (P) | ≤ 0.035 | Umwanda; igenzurwa neza kugira ngo ikomere |
| Sulfure (S) | ≤ 0.010 | Umwanda; igenzurwa neza kugira ngo ikore neza kandi irinde ingese |
| Icyuma (Fe) | Kuringaniza | Igice cy'ibanze |
Imiterere y'ubushyuhe bw'icyumba (Umuti wafashwe)
| Umutungo | Ibisabwa bya ASTM | Ibisanzwe byagezweho |
| Imbaraga zo Gufata | ≥ 620 MPa (90 ksi) | 650 – 750 MPa |
| Imbaraga z'umusaruro (0.2% ku gipimo cyo kugabanya) | ≥ 450 MPa (65 ksi) | 470 – 520 MPa |
| Kurekura | ≥ 25% | 28 – 35% |
| Ubukomere | ≤ 290 HB | 240 – 280 HB |
| Ubucucike | 7.80 g/cm³ | |
| Urugendo rwo Gushonga | 1420 – 1460°C | |
| Ubushobozi bwo gutwara ubushyuhe kuri 20°C | 15.0 W/m·K | |
| Igipimo cy'ubushyuhe (20-100°C) | 13.0 × 10⁻⁶/°C | |
| Modulus irashya | 195 GPa | |
| PREN | 34 – 36 |
Imiterere y'ingaruka (Isanzwe)
| Ubushyuhe | Ingufu z'ingaruka (Longitudinal) |
| Ubushyuhe bw'icyumba | ≥ 80 J |
| -40°C | ≥ 45 J |
| -50°C | ≥ 27 J |
Ibyiza by'ingenzi bya Duplex F50
Imbaraga nyinshi– Duplex F50 itanga imbaraga zo gutanga umusaruro zingana na 450 MPa (65 ksi), hafi inshuro ebyiri z’icyuma kitagira umugozi cya 316L (220 MPa). Ubu bunini butuma abashushanya bashobora kugena ibice by’inkuta bito cyane, bigabanyiriza uburemere rusange n’ikiguzi cy’ibikoresho mu miterere n’ikoreshwa ry’umuvuduko. Kongeraho azote bitanga imbaraga zo kongera ubushobozi bwo gukora neza hatabayeho kwangiza ubushobozi bwo gukora.
Ubudahangarwa Bwiza bwo Kurwanya Ingese– Duplex F50 ifite agaciro ka 34-36, itanga ubushobozi bwo kurwanya ingese n’ibiturika mu duce turimo chloride iri hagati. Ingano ya chromium nyinshi (26-29%) ituma habaho firime idahindagurika, mu gihe molybdenum (1.0-2.5%) yongera ubushobozi bwo kurwanya ingese. Ibi bituma F50 ikoreshwa mu miyoboro y’amazi yo mu nyanja, gutunganya imiti, no gukoresha mu mazi aho 316L idahagije ariko ingano ya Super Duplex ishobora kuba irenze urugero.
Kongera azote– Ingano ya azote (0.15-0.35%) itanga inyungu nyinshi: kongera imbaraga mu gupima ibintu bikomeye kugira ngo umusaruro urusheho kwiyongera; kunoza ubukomere no kudahindagurika; kongera ubudahangarwa ku icupa ry’amazi; no gukomeza uburyo bwa austenite kugira ngo urusheho gusudira neza. Azote ni ikintu cy’ingenzi mu miterere ya none y’icyuma kitagira umugese cya duplex.
Ubudahangarwa bwiza bwo kwangirika kw'imitsi ya Chloride– Imiterere mito ya ferritic-austenitic itanga ubudahangarwa bukomeye bwo kwangirika kwa chloride stress corrosion (SCC), uburyo busanzwe bwo kwangirika ku byuma 304 na 316 bita stainless steel mu bidukikije byo mu mazi no mu binyabutabire. Imiterere mito ivanze irinda ko imyanda yangirika vuba cyane.
Ubushuti bwiza– Duplex F50 ishobora gusudira hakoreshejwe uburyo busanzwe burimo GTAW (TIG), GMAW (MIG), SMAW (stick), na SAW (submerged arc). Guhuza icyuma gifunga (ubusanzwe ER2209 cyangwa ikindi gisa nayo) birasabwa. Gucunga neza uburyo ubushyuhe bwinjira (ubusanzwe 0.5-2.5 kJ/mm) no gucunga ubushyuhe hagati y’ibice (≤ 150°C) ni ingenzi kugira ngo hagumane ferrite-austenite ingana neza (ubusanzwe 40-60% ferrite) mu gace kasudira n’agace kagizweho ingaruka n’ubushyuhe.
Uburyo bwo kugabanya ikiguzi– Duplex F50 itanga uburinganire bwiza mu mikorere n'igiciro, itanga ubudahangarwa bwo kwangirika hafi ya Duplex 2205 ku giciro gito. Ibi bituma iba amahitamo meza ku bikorwa aho imikorere yo hejuru ya 2205 idakenewe, cyangwa aho ibiciro bigabanuka cyane.
Ubuhanga bwiza bwo gukora– Ifu irashobora gukorwa byoroshye, igakorwa hakoreshejwe imashini, kandi igakorwa hakoreshejwe uburyo busanzwe. Ifite ubushobozi bwo gukora neza bushyushye n'ubukonje, nubwo imbaraga zayo nyinshi zisaba ibikoresho bikomeye byo kuyitunganya no kuyikata ugereranije n'uburyo bwo kuyitunganya.
Ibyuma bitagira umuze bya Duplex F50 vs Duplex 2205 vs 316L
| Umutungo | Duplex F50 | Duplex 2205 (F60) | 316L |
| Chromium | 26.0 – 29.0% | 22.0 – 23.0% | 16.0 – 18.0% |
| Nickel | 3.5 – 5.2% | 4.5 – 6.5% | 10.0 – 14.0% |
| Molybdenum | 1.0 – 2.5% | 3.0 – 3.5% | 2.0 – 3.0% |
| Azote | 0.15 – 0.35% | 0.14 – 0.20% | ≤ 0.10% |
| PREN | 34 – 36 | ≥ 36 | ~25 |
| Imbaraga z'umusaruro | ≥ 450 MPa | ≥ 450 MPa | ≥ 220 MPa |
| Imbaraga zo Gufata | ≥ 620 MPa | ≥ 620 MPa | ≥ 485 MPa |
| Ubudahangarwa bwa SCC | Byiza cyane | Byiza cyane | Chloride nkeya mu mubiri |
| Ubudahangarwa bwo Kugwa | Byiza | Byiza cyane | Iringaniye |
| Serivisi yo mu mazi yo mu nyanja | Byiza | Byiza cyane | Hafi |
| Ikiguzi | Hasi | Iringaniye | Hasi cyane |
Impapuro z'ibicuruzwa biboneka muri Womic Steel
Umuyoboro Udapfundikiye n'Umuyoboro Udapfundikiye
Ingano yo hanze:6mm – 300mm (1/4" – 12")
Ubunini bw'urukuta:1mm – 30mm (Gahunda kuva kuri 5S kugeza kuri XXS)
Uburebure:Kugeza kuri 12m (Icyiciro kimwe gitunguranye, Icyiciro kibiri gitunguranye, Uburebure bwo gukata)
Irangira:Impera Isanzwe, Impera Ifite Imigozi, Ifite Insinga
Amahame ngenderwaho:ASTM A790, ASTM A789, ASME SA-790
Porogaramu:imiyoboro ihindura ubushyuhe, imiyoboro itunganya, sisitemu z'amazi yo mu nyanja, imiyoboro y'ibikoresho, imiyoboro y'imiterere
Amagambo y'ingenzi:Umuyoboro wa Duplex F50 udafite umugozi, umuyoboro wa UNS S32950, umuyoboro wa F50, umuyoboro wa 1.4484 udafite umugozi, umuyoboro wa duplex wongerewemo azotee
Umuyoboro ushongeshejwe
Ingano yo hanze:50mm – 1200mm (2" – 48")
Ubunini bw'urukuta:1.0mm – 25mm
Amahame ngenderwaho:ASTM A790, ASTM A928, ASME SA-790
Porogaramu:Imiyoboro minini y'amazi yo mu nyanja, uburyo bwo gufata amazi yo mu nyanja, uburyo bwo kuyakoresha mu nyubako, imiyoboro y'amazi akonjesha
Amagambo y'ingenzi:Umuyoboro wa Duplex F50 uhujwe, umuyoboro wa F50 ERW, umuyoboro wa S32950 uhujwe, umuyoboro munini wa duplex
Urubaho rw'icyuma (Rwuzengurutse, Rurerure, Rugororotse, Hex)
Ingano:6mm – 400mm
Ubuso:Ishyushye cyane, Irabagirana (ishushanyije ukonje), Irasenyutse, Irahindukiye, Irakubye
Amahame ngenderwaho:ASTM A276, ASTM A479, ASME SA-479
Porogaramu:Inkingi z'amavalu, ibifunga, imigozi, ipompo, ibikoresho byo gukora, ibikoresho, imigozi, n'inkunga z'imiterere
Amagambo y'ingenzi:Urubaho rwa Duplex F50 ruzunguruka, ububiko bwa F50, urubaho rwa S32950, urubaho rwa duplex ruzunguruka rw'icyuma kitagira umugese
Isahani y'icyuma n'urupapuro
Ubunini:1mm – 80mm
Ubugari:Kugeza kuri 2500mm
Uburebure:Kugeza kuri mm 6000
Ubuso:Irashyushye cyane, Irakonje cyane, Iravanzwe, Irangi rya 2B, Iraseye neza
Amahame ngenderwaho:ASTM A240, ASME SA-240
Porogaramu:Ibikoresho by'ubwato, amasahani yo guhanagura ubushyuhe, ibice by'imiterere, ahantu hadakoreshejwe flange, amasahani y'umuvuduko w'amazi, imiyoboro y'amazi
Amagambo y'ingenzi:Isahani ya Duplex F50, urupapuro rwa F50, isahani ya S32950, isahani y'icyuma kitagira umugese ya duplex
Igikoresho cy'icyuma n'umukandara
Ubunini:0.5mm – 6.0mm
Ubugari:10mm – 1500mm
Uburemere:Kugeza kuri 2.000kg kuri buri koyili
Amahame ngenderwaho:ASTM A240
Porogaramu:Ibice byakozwe, imivure, ingingo zo kwagura, imiyoboro, imiyoboro y'inkuta nto
Amagambo y'ingenzi:Duplex F50 coil, F50 strip, S32950 coil, duplex steel stainless strip
Ibikoresho by'imiyoboro n'ibikoresho by'imiyoboro
Ubwoko:Ijosi ryo Gusudira (WN), Guslip-On (SO), Gutabona (BL), Gusudira Socket (SW), Gusudira Threaded (THD), Guhuza Lap (LJ)
Ingano:1/2" – 48" (DN15 – DN1200)
Igipimo cy'umuvuduko:Icyiciro cya 150 – Icyiciro cya 2500 (PN20 – PN420)
Amahame ngenderwaho:ASTM A182, ASME SA-182, ASME B16.5, ASME B16.47, MSS SP-44
Ibikoresho:Ibiganza (90°, 45°), Ibikoresho byo kugabanya uburebure, Ingofero, Impera z'imigozi, Ibikoresho bihuza
Amagambo y'ingenzi:Udupira twa Duplex F50, Udupira twa F50 twometse ku ijosi, Udupira twa S32950, Udupira twa Duplex twometse ku Ijosi
Imashini zo gucura
Ubwoko:Impeta, disiki, imigozi, imiyoboro ya valve, ibice bya pompe, bloki, imiterere yihariye
Uburemere:Kugeza kuri 4.000kg kuri buri gice
Amahame ngenderwaho:ASTM A182, ASME SA-182
Porogaramu:Ibice by'imiterere bikomeye, imiyoboro ya valve, flanges, ibice byakozwe mu buryo bwihariye, impellers za pompe
Amagambo y'ingenzi:Duplex F50 forging, impeta ya F50, S32950 forging block, duplex stainless steel forging
Valves za Duplex F50
Ubwoko:Vali z'umupira, Vali z'irembo, Vali z'umubumbe, Vali zo kugenzura, Vali z'iplagi
Ingano:1/2" – 24" (DN15 – DN600)
Igipimo cy'umuvuduko:Icyiciro cya 150 - Icyiciro cya 2500
Ingano y'ubushyuhe:-50°C kugeza +300°C
Amahame ngenderwaho y'igishushanyo mbonera:API 608, API 6D, BS 6364, ASME B16.34
Intebe:Ifite isura ikomeye ya Stellite, RPTFE, PEEK, PCTFE (cryogenic)
Ibikorwa:Ikoreshwa n'intoki (lever, gear), Pneumatic (ikoreshwa mu gihe cy'impeshyi, ikoreshwa inshuro ebyiri), Ikoresha amashanyarazi (ikoreshwa mu gihe cy'impeshyi, ikoreshwa mu buryo bwa modulating)
Porogaramu:Gutandukanya amazi yo mu nyanja, kugenzura uburyo imiti ikoreshwa mu gukora, ububiko bw'amavuta na gaze, inganda zikuraho umunyu, uburyo bwo gukonjesha amazi
Amagambo y'ingenzi:Valve y'umupira ya Duplex F50, valve y'irembo ya F50, valve y'icyuma kitagira umugese ya S32950, valve y'icyuma kitagira umugese ya duplex
Amahame n'Ibisobanuro
| Ifishi y'igicuruzwa | Igipimo cya ASTM | Igipimo cya ASME |
| Umuyoboro/Umuyoboro Udakora | ASTM A790, ASTM A789 | ASME SA-790 |
| Umuyoboro ushongeshejwe | ASTM A790, ASTM A928 | ASME SA-790 |
| Akabari/Inkoni | ASTM A276, ASTM A479 | ASME SA-479 |
| Isahani/Urupapuro/Igice | ASTM A240 | ASME SA-240 |
| Imashini zo gucura | ASTM A182 | ASME SA-182 |
| Ibikoresho byo gushyiramo ibikoresho | ASTM A182 | ASME SA-182 |
| Ishyirwa mu bikorwa rya UNS | S32950 | |
| W.Nr. | 1.4484 | |
| F No. | F50 |
Imikoreshereze ya Duplex F50
Gutunganya imiti– Duplex F50 ikoreshwa mu byuma bihindura ubushyuhe, imiyoboro y’umuvuduko, ibigega, imiyoboro y’amazi, ipompo, na valve mu nganda zikora imiti aho hakenewe ubudahangarwa buri ku rugero kandi imbaraga nyinshi. Ubudahangarwa bw’iyi aloyi ku miti igabanya ogisijeni n’igabanya bituma ikoreshwa mu buryo butandukanye bw’imiti aho 316L idahagije ariko Super Duplex ikaba irenze urugero.
Ubwubatsi bw'Amato– Iyi aluminiyumu ikoreshwa mu miyoboro y’amazi yo mu nyanja, mu miyoboro y’amazi ya ballast, mu miyoboro y’amazi akonjesha, no mu bikoresho byo ku nkombe z’inyanja mu duce turimo chloride iringaniye. Irwanya ingese n’ibihombo mu mazi yo mu nyanja bituma ikoreshwa mu bikorwa byinshi byo mu mazi aho 2205 ihenze cyane ishobora kuba idafite ishingiro.
Peteroli na Gazi– Duplex F50 ikoreshwa mu miyoboro, mu byuma bikoreshwa mu gutunganya ibintu, mu byuma bitandukanya ibintu, no mu byuma bigabanya amazi mu duce duto twa chloride. Ingufu zayo nyinshi no kudakoresha SCC bituma ikoreshwa mu bikoresho bitunganya peteroli na gaze aho kugabanya uburemere no kudakoresha ingese ari ingenzi.
Porogaramu z'Imiterere– Ingufu nyinshi za Duplex F50 zituma ikoreshwa mu nyubako mu bidukikije byo mu mazi no mu nyanja, harimo inzira zo kunyuramo, imigozi, inkingi, n'ibindi bice by'inyubako bisaba kurwanya ingese.
Ibimera byo gukuramo umunyu– Iyi aloyi ikoreshwa mu buryo bwo kwinjiza amazi yo mu nyanja, mu bikoresho byo gufata amazi y’umunyu, no mu miyoboro ikoresha amazi mu nganda zikuraho umunyu aho hakenewe imbaraga nyinshi zo kurwanya ingese n’ubudahangarwa.
Ibinyamisogwe n'impapuro– Duplex F50 ikoreshwa mu byuma bisya, ibikoresho byo gusibanganya, no mu buryo bwo kugarura imiti mu nganda zikora impumuro n'impapuro aho hakenewe imbaraga n'ubudahangarwa bw'ingese.
Ibibazo Bikunze Kubazwa
Q: Ni irihe tandukaniro riri hagati ya Duplex F50 na Duplex 2205?
A: Duplex F50 ifite chromium nyinshi (26-29% vs 22-23%) ariko molybdenum nke (1.0-2.5% vs 3.0-3.5%). Ibi bitanga agaciro ka PREN gasa (34-36 vs ≥36) ariko ku giciro gito. Duplex 2205 itanga ubushobozi bwo kurwanya imyanda neza gato bitewe na molybdenum nyinshi, mu gihe F50 itanga chromium nyinshi kugira ngo irusheho kurwanya oxidation. F50 ihendutse kandi ikunze gutorwa mu bikorwa aho igiciro cya 2205 kidafite ishingiro.
Q: Ese Duplex F50 ikwiriye gukoreshwa mu mazi yo mu nyanja?
A: Yego, ku bijyanye no gukoresha amazi yo mu nyanja mu buryo buri ku rugero. PREN ya 34-36 itanga ubushobozi bwo kurwanya imyobo mu mazi yo mu nyanja, bigatuma ikoreshwa mu bikorwa byinshi byo mu mazi yo mu nyanja. Ku mazi yo mu nyanja afite ubushyuhe bwinshi, amazi yo mu nyanja adatemba, cyangwa chloride ikomeye cyane, Super Duplex 2507 (PREN ≥ 40) ishobora gukenerwa.
Q: Ese Duplex F50 ishobora gusudira byoroshye?
A: Yego. Duplex F50 ishobora gusudira hakoreshejwe uburyo bwa GTAW (TIG), GMAW (MIG), SMAW (stick), na SAW (submerged arc). Guhitamo ibyuma byuzuza bigomba guhuza na shimi y'ibikoresho by'ibanze. Kugenzura neza ubushyuhe (0.5-2.5 kJ/mm) no gucunga ubushyuhe hagati y'ibice (≤150°C) ni ingenzi kugira ngo habeho uburinganire bukwiye hagati ya ferrite na austenite no kurwanya ingese mu gace k'ubushyuhe.
Q: Ni ubushyuhe ntarengwa bwa serivisi ya Duplex F50 ni ubuhe?
A: Ubushyuhe ntarengwa busabwa ni 300°C (572°F). Hejuru y'ubu bushyuhe, ifu irashobora kwangirika bitewe n'imvura ya sigma phase. Ubushyuhe ntarengwa bushobora kuba hafi -50°C.
Q: Agaciro ka PREN ka Duplex F50 ni akahe?
A: PREN (Umubare uhwanye n'umuvuduko w'ubudahangarwa) wa Duplex F50 ni hafi 34-36, ubarwa hakoreshejwe formula: PREN = %Cr + 3.3×%Mo + 16×%N.
Q: Ni iki gikoreshwa mu Bushinwa cya Duplex F50?
A: Igipimo cy'Abashinwa kingana na 022Cr26Ni5Mo2N (GB/T 20878). Nanone gikunze kuvugwa mu izina rya UNS S32950 na F inomero F50.
Q: Ni izihe fomu z'ibicuruzwa biboneka kuri Duplex F50?
A: Womic Steel itanga Duplex F50 mu muyoboro udafite umugozi, umuyoboro ushongeshejwe, icyuma gifunganye, isahani y'icyuma, icyuma gifunganye, umugozi, flanges, imiyoboro, forgings, na valves. Ibisobanuro byuzuye by'ibicuruzwa n'ingano byanditse mu gice cy'ibicuruzwa biboneka.
Contact Womic Steel
Urubuga: www.womicsteel.com
Imeri: sales@womicsteel.com
Terefone / WhatsApp / WeChat:
Victor: +86 15575100681
Jack: +86 18390957568
Womic Steel – Umufatanyabikorwa wawe wizeye ku muyoboro wa Duplex F50 (UNS S32950) udafite umugozi, umuyoboro wasutswe, icyuma gifunganye, icyuma gifunganye, icyuma gifunganye, icyuma gifunganye, ibyuma bifunganye, ibyuma bifunganye, ibyuma bifunganye, n'ibikoresho byo gutunganya imiti, ikoranabuhanga ryo mu mazi, peteroli na gaze, ndetse n'inyubako ku isi yose. Inyandiko zuzuye zo gukurikirana, icyemezo cy'ishyirahamwe ryo gushyira mu byiciro, hamwe n'inyandiko za EN 10204 Type 3.1/3.2 zirahari.











