1. Womic Steel: Ubushobozi bwo gukora n'imbaraga z'ikigo
Womic Steel Group ikora imirongo myinshi ikora LSAW ikubiyemo uburyo butatu bw'ibanze bwo gukora hamwe n'ubushobozi bwihariye bwo ku nkuta zikomeye. Gukora X60 bisaba kugenzura cyane uburyo bwo gukora microalloying no kuzingurura bitewe n'imbaraga zayo nyinshi.
● Umurongo wa JCOE:Ku murambararo wa mm 406 – 1,422 (16″–56″), ubugari bw'urukuta bugera kuri mm 50.8. JCO ikorwa intambwe ku yindi ifite kwaguka kwa mashini. Ikora neza cyane, ifite uruziga rwiza. Ni nziza cyane ku miyoboro myinshi yo ku nkombe.
●Umurongo wa UOE:Ku bugari bwa mm 508 – 1.220 (20″–48″), ubugari bw'urukuta bugera kuri mm 40. Gutunganya U hanyuma gushushanya O hamwe n'ingufu za hydraulic. Ubuziranenge bwiza mu bipimo (± 0.2% OD), bukundwa cyane ku miyoboro yo mu mazi y'inyanja na serivisi mbi. UOE ni yo nzira ikundwa cyane ku miyoboro ya gaze ya X60.
●Isahani izingijwe (Umushono umwe):Ku mpande z'urukuta zifite uburebure bwa mm 600 – 1.600 (24″–63″), ubugari bw'urukuta buva kuri mm 25 kugeza kuri mm 70. Isahani imwe izingiye mu cylindri ifite umugozi umwe uremereye. Ni nziza ku mpande z'urukuta ziremereye zirenze ubushobozi bwa JCOE/UOE.
●Isahani izungurutse (Umushono Ubiri):Ku bunini bw'urukuta > 50.8mm kugeza kuri 80mm, hakoreshejwe ibyuma bibiri bishongeshejwe mu buryo burambuye. Bikunze gukoreshwa mu miyoboro myinshi ikoresha umuvuduko mwinshi no mu gukoresha mu gice cyo hasi.
Ubushobozi bwose bwa LSAW burenga toni 300.000 buri mwaka, aho umusaruro wa X60 wihariye urenga toni 80.000 ku mwaka. Womic Steel ifite API 5L Monogram, ISO 9001, CE PED, kandi igenzurwa buri gihe na ABS, DNV, TÜV, na BV. Agahigo ku isi yose mu bihugu birenga 80 hamwe n’imiyoboro ya X60 irenga kilometero 1.500.
Uburyo bworoshye bwo gukora:
●JCOE: 406–1.422mm OD × 6.0–50.8mm Ubwinshi × ≤ 18m
●UOE: 508–1,220mm OD × 6.0–40.0mm WIT × ≤ 24m (kwaguka kwa mashini byongera uruziga kugeza kuri ± 0.2%)
●Isahani izingijwe (umushono umwe): 600–1.600mm OD × 25–70mm Ubwinshi × ≤ 12m (uburemere ntarengwa kugeza kuri toni 25 kuri buri gice)
●Isahani izingijwe (umushono ubiri): 1.000–2.000mm OD × 25–80mm Uburemere × ≤ 12m
Imiyoboro yose ishobora guhabwa PWHT (ubuvuzi bwo gushyushya nyuma yo kwezwa) kugira ngo ikoreshwe mu nkuta nini cyangwa mu buryo bushyushye. Isuzuma ry'ingaruka ku bushyuhe buke riraboneka kugeza kuri -46°C na -60°C ku mishinga yo mu kirere.
2. API 5L X60: Imiterere y'ibikoresho n'imikorere yabyo
API 5L X60 (nanone yitwa L415 muri ISO 3183) ni umuyoboro w'amazi ufite imbaraga nyinshi ukoreshwa mu kohereza gaze mu ntera ndende. Ingufu nkeya z'umusaruro wa 415 MPa (60.200 psi) n'imbaraga zo gukurura za 520 MPa (75.400 psi) zemerera kugabanya ubunini bw'inkuta ugereranije n'ingufu zo hasi. X60 ikorwa hakoreshejwe uburyo bwo kuzunguruka no gukoresha microalloying hamwe na Nb, V, na Ti kugira ngo hagerwe ku miterere myiza y'ibinyampeke.
Imiterere y'ibinyabutabire (Isesengura ry'inkombe, ntarengwa % ku buremere):
| Igice | API 5L X60 PSL1 (ntarengwa %) | API 5L X60 PSL2 (ntarengwa %) |
| C | 0.22 (ubusanzwe 0.10-0.12) | 0.12 (ibisanzwe) |
| Mn | 1.60 | 1.60 |
| P | 0.025 | 0.025 |
| S | 0.015 | 0.015 |
| Si | 0.45 | 0.45 |
| V | 0.10 | 0.10 |
| Nb | 0.05 | 0.05 |
| Ti | 0.04 | 0.04 |
| CEV | Ntabwo byagaragajwe | ≤ 0.43 (ibisanzwe ≤ 0.40) |
Kuri PSL2, ingano ya karubone (CEV) igenzurwa cyane. Ubusanzwe, Womic igumana CEV ≤ 0.40% mu bikorwa bya sour service. Microalloying hamwe na Nb (0.03-0.05%) ituma ingano zitunganywa neza kandi zigakomeza imvura.
Imiterere ya mekanike (Ubushyuhe bw'icyumba):
| Umutungo | API 5L X60 PSL1 | API 5L X60 PSL2 |
| Imbaraga z'umusaruro (iminota) | 415 MPa (60.200 psi) | 415–565 MPa |
| Imbaraga zo Gufata (iminota) | 520 MPa (75,400 psi) | 520–760 MPa |
| Uburebure (iminota) | 20% (kuri 50mm gauge) | 20% |
| Igipimo cy'umusaruro (ntarengwa) | Ntabwo byagaragajwe | 0.93 |
| Ubukomere (ntarengwa) | Ntabwo byagaragajwe | HRB 90 |
| Ubukomere bw'Ingaruka (iminota) | Ntabwo ari ngombwa | 27 J @ 0°C (ni ngombwa -20°C, -40°C, -46°C) |
Kugereranya na X52 na X65:
| Icyiciro | MPa yiyongera | MPa yo gukurura | Igipimo cy'umusaruro | Uburyo busanzwe bwo gukoresha |
| X52 | 360 | 460 | ≤ 0.90 | Umuvuduko uri hagati na hagati, ku nkombe |
| X60 | 415 | 520 | ≤ 0.93 | Imiyoboro y'amazi ikoresha umwuka ushyushye cyane |
| X65 | 450 | 535 | ≤ 0.93 | Umuvuduko mwinshi cyane, amazi y'ubujyakuzimu |
3. Iyubahirizwa ry'ibipimo n'amahame ngenderwaho
| Ikintu | Ibisobanuro |
| Igisanzwe | API 5L PSL1 / PSL2 (na ISO 3183 L415) |
| Uburyo bwo gukora | JCOE, UOE, isahani izungurutse (umushono umwe/ibiri) |
| Intera y'Ubugari bwo Hanze | 219mm – 1.600mm (8″ – 63″) |
| Ubunini bw'urukuta | JCOE/UOE: 6.0mm – 50.8mm; Isahani izingiye: 25mm – 70mm (kugeza kuri 80mm byihariye) |
| Intera y'uburebure | Uburebure busanzwe: 6m, 12m, 18m; Uburebure burambuye: kugeza kuri 24m (JCOE/UOE) cyangwa 12m (urukuta ruremereye rw'ikibaho gikozwe mu cyuma) |
| Irangizwa rya nyuma | Impera Isanzwe (PE), Impera Ifite Impande (BE) kuri API 5L (Impera ya 30°, isura y'umuzi ya 1.6mm) |
| Kurangiza ubuso | Irimo amavuta, 3LPE, 3LPP, FBE, Epoxy y'amakara, Epoxy y'amazi |
| Kwihanganirana | OD: ± 0.5% cyangwa ± 3.2mm (icyari cyo cyose kiri munsi yayo); Uburebure: -0% / + 15%; Uburebure: + 50mm / -0mm |
4. Ingano n'Ibisobanuro bihari – Umuyoboro w'icyuma wa API 5L X60 LSAW (Ingano zisanzwe zatoranijwe)
| OD (mm) | Amahitamo y'ubwinshi bw'ibipimo (mm) | Inzira | Uburemere bugera kuri (kg/m2) | Uburebure Busanzwe | Uburyo busanzwe bwo gukoresha |
| 273 | 6.4, 8.0, 10.0, 12.5 | JCOE | 42.1 – 80.1 | Metero 12 | Imirongo ya gaze ku ruhande |
| 324 | 6.4, 8.0, 10.0, 12.5, 14.0 | JCOE | 50.2 – 107.1 | 12m / 18m | Gukusanya lisansi |
| 406 | 8.0, 10.0, 12.5, 14.0, 16.0, 19.0 | JCOE/UOE | 78.5 – 181.4 | 12m / 18m | Imirongo y'imirongo |
| 508 | 8.0, 10.0, 12.5, 14.0, 16.0, 19.0, 22.0 | UOE | 98.6 – 263.8 | 12m / 18m / 24m | Gazi ifite umuvuduko mwinshi |
| 610 | 10.0, 12.5, 14.0, 16.0, 19.0, 22.0, 25.4 | UOE | 148.0 – 366.2 | 12m / 18m / 24m | Imiyoboro mikuru y'imiyoboro ya gazi |
| 711 | 12.5, 14.0, 16.0, 19.0, 22.0, 25.4, 28.0 | JCOE/UOE | 215.3 – 471.7 | 12m / 18m | Gazi ikoreshwa mu gihugu hose |
| 813 | 12.5, 14.0, 16.0, 19.0, 22.0, 25.4, 30.0, 32.0 | JCOE | 246.7 – 616.2 | 12m / 18m | Gazi ifite ingano nyinshi |
| 914 | 14.0, 16.0, 19.0, 22.0, 25.4, 30.0, 35.0, 38.0 | JCOE | 310.8 – 820.9 | 12m / 18m | Kohereza ibicuruzwa mu mahanga |
| 1,016 | 16.0, 19.0, 22.0, 25.4, 30.0, 35.0, 40.0, 45.0 | JCOE/Izinguruwe | 394.6 – 1.078.2 | Metero 12 | Gazi yo mu mazi y'ubujyakuzimu |
| 1,220 | 19.0, 22.0, 25.4, 30.0, 35.0, 40.0, 45.0, 50.0 | Izungurutse (imwe) | 563.0 – 1.304.2 | Metero 12 | Imiyoboro ya Arctique |
| 1,422 | 25.4, 30.0, 35.0, 40.0, 45.0, 50.0, 55.0, 60.0 | Izungurutse (imwe) | 875.1 – 2,016.8 | Metero 12 | Umuvuduko uri hejuru cyane |
| 1,600 | 30.0, 40.0, 50.0, 60.0, 70.0 | Izungurutse (ifite kabiri) | 1.162 – 2.640 | 10m / 12m | Umushinga wihariye |
Imiyoboro miremire yo ku nkuta (≥ 32mm) ikenera PWHT kugira ngo igabanye imihangayiko isigaye. Imiyoboro ya X60 kugira ngo ikoreshwe neza ikenera ubukana ≤ 85 HRB (intego) n'ibizamini bya HIC.
5. Ibipimo rusange n'amanota - Umuyoboro w'umurongo wa LSAW n'umuyoboro w'inyubako
| Igisanzwe | Ibyiciro by'icyuma | Uburyo busanzwe bwo gukoresha | Uburyo bwo Gutegura |
| API 5L PSL1/PSL2 | X60, X65, X70 | Ihererekanya rya peteroli/gaze | JCOE/UOE/Izinguruwe |
| API 5L PSL2 (ifite ubushyuhe) | X60, X65 | Serivisi yo gukaraba (H₂S) | UOE + PWHT |
| ISO 3183 | L415, L450, L485 | Imishinga mpuzamahanga | JCOE/UOE |
| DNV-OS-F101 | L415, L450 | Imiyoboro yo munsi y'inyanja | UOE |
| EN 10217-1 | S275JR, S355JR | Imiyoboro y'umuvuduko | JCOE |
| EN 10219 | S355JRH, S355J2H | Ibice by'imiterere | JCOE/Izinguruwe |
| ASTM A671 | CC60, CC65 | Ubushyuhe buri hasi | Izungurutse |
| NORSOK M-120 | X60 | Urubuga rwo hanze y'inyanja | UOE |
Incamake y'ikoreshwa:Imiyoboro ya gaze karemano ikoreshwa n'umuvuduko mwinshi inyura kure, imiyoboro ya gaze yoherezwa mu mahanga, ikwirakwizwa rya gaze ikoreshwa mu gutwika, imiyoboro ya arctic, imiyoboro ya sitasiyo ya compressor, imiyoboro ikoreshwa mu gutwika amazi.
6. Uburyo bwo gukora – LSAW (JCOE / UOE / Ipine izungurutse) ku muyoboro w'icyuma wa X60
Womic Steel ihitamo uburyo bukwiye bushingiye ku murambararo, ubunini bw'urukuta, n'ibisabwa mu miterere ya mekanike. X60 isaba kugenzura cyane uburyo ubushyuhe bwinjira mu gihe cyo gusudira SAW kugira ngo hirindwe koroshya agace kagizweho ingaruka n'ubushyuhe.
Uburyo bwa JCOE (406–1,422mm OD, 6.0–50.8mm WIT):
● Gusya plaque edge (X cyangwa J bevel) hakoreshejwe ubwiza ± 0.5mm
● Gupfunyika mbere y'uko impande zigwa (zigapfunyika) kugeza ku bugari bwa 1.5x bwa plate radius
● Gushushanya ishusho ya J (gukanda) – igice cya mbere cya 1/3 cy'umuzenguruko
● Ishusho ya C (urukurikirane rw'ibice by'umuzenguruko) – igice cya kabiri cya 1/3 cy'umuzenguruko
● Ishusho ya O (cylinder ya nyuma) - ifunga umushongi
● Gusudira imigozi (gushyiramo imigozi kuri buri mm 300 ku mugozi)
● Inner SAW (ifite insinga imwe cyangwa nyinshi, ubushyuhe bugenzurwa kuri ≤ 3.0 kJ/mm kuri X60)
● Gutobora inyuma (umwuka wa karuboni cyangwa gusya) kugira ngo byinjire neza
● Isoko ryo hanze (inyuzwamo nyinshi ku nkuta nini, ubushyuhe bw'inkuta hagati ≤ 250°C)
● Kwagura imiterere y'imashini (1–1.5% OD yiyongera, yongera uburebure bw'urukiramende kugeza kuri ± 0.3%)
● Bikwiriye gukoreshwa mu nganda nyinshi zo mu mazi
Uburyo bwa UOE (508–1,220mm OD, 6.0–40mm WIT):
● U-press ikora isahani ikagira ishusho ya U (ingufu za toni 2000-4000)
● O-press ifunga ikagira ishusho y'umuzenguruko (imbaraga za toni 3000-6000)
● Ingufu yo kwagura (ikoresha ikoranabuhanga) kugeza ku murambararo wa nyuma no kuzenguruka (ibice 48-72 bikura)
● Gusudira bisa na JCOE ariko bifite ubushobozi bwo gukoresha imbaraga nyinshi
● Ikunda imiyoboro y'amazi menshi kandi idafite amazi menshi kubera ko ifite uburebure bwinshi (± 0.2% OD) kandi ikaba ifite ubukana buke bwo gusigara.
● UOE ni yo nzira ikundwa cyane ku miyoboro ya gaze ya X60 bitewe n'imiterere yayo ihoraho.
Isahani Izungurutse (Umushono Umwe) wo Ku rukuta Ruremereye (600–1.600mm OD, Uburemere bwa 25–70mm):
● Isahani imwe y'icyuma izunguruka mu cyuma hakoreshejwe imashini ikora imigozi ine
● Gutembera intambwe ku yindi: mbere yo gutembera, gutembera mu buryo butunguranye, gutembera mu buryo burangiye (ubusanzwe imikino 15-20)
● Umushonge w'uburebure upfundikiwe na SAW (nibura inzira 3: umuzi, kuzuza, umupfundikizo)
● Nta kwaguka kwa mashini (kuzunguruka kugerwaho binyuze mu kuzunguruka neza, bisanzwe ± 0.5%)
● Bikwiriye imiyoboro minini yo ku nkuta aho ibikoresho bya JCOE/UOE ari bike
● Ikenera PWHT (igabanya stress) kugira ngo ubugari bw'urukuta bube hejuru ya mm 32
Isahani izing'inyuma (Umushono Ubiri) ku rukuta ruremereye cyane / Umurambararo munini cyane (1.000–2.000mm OD, Uburemere bwa 25–80mm):
Amasahani abiri yazinze mu gice cya silindiri hanyuma ahambirwa ku migozi ibiri miremire
Ubusanzwe ikoreshwa mu miyoboro myinshi ifite umuvuduko mwinshi, imiyoboro ya penstock, n'imiyoboro ya arctic
Imashini zose zo gusudira 100% UT na RT zagenzuwe
Uburyo bwo kuvura ubushyuhe nyuma yo gusudira (PWHT):Ku bunini bw'urukuta > 32mm cyangwa se kugira ngo habeho serivisi y'ubushyuhe (H₂S), Womic itanga uburyo bwo kugabanya ubushyuhe mu itanura rikoreshwa mu modoka (kugeza kuri metero 12) cyangwa mu gace ukoresha induction bushyushya. Ubushyuhe bwo kwibira mu mazi ni 580-620°C mu gihe cy'isaha 1 kuri buri bunini bwa 25mm. Kuri X60, hakenewe kugenzura witonze kugira ngo wirinde gushyuha cyane. Ubukomere nyuma ya PWHT bugenzurwa kuri ≤ 90 HRB (cyangwa ≤ 85 HRB kugira ngo habeho serivisi y'ubushyuhe).
Ubushobozi bwo gukoresha ubushyuhe buke:Ku mishinga yo mu kirere, Womic itanga X60 hamwe na Charpy impact testing kuri -46°C (ubuso bwa 27J, ubusanzwe 80-120J) na DWTT hamwe n'ubuso bwa shear ≥ 85% kuri -20°C. Guzunguruka kw'ikibaho cy'ibanze bigenzurwa neza bituma imiterere ya ferrite-pearlite iba myiza.
7. Uburyo bwo kugenzura ubuziranenge no gupima umuyoboro w'icyuma wa API 5L X60 LSAW
| Urugendo | Uburyo bwo kugenzura | Intego | Uburyo bukurikizwa |
| Isahani | Isesengura ry'Ubutabire (OES) | Emeza aho X60 igarukira ku miterere yayo | Byose |
| Isahani | Ultrasonic (Isuzuma rya Lamination) | Kumenya inenge z'imbere | Byose |
| Isahani | Ifite umuvuduko (ifite uburebure n'ubugari) | Igenzura rya tekiniki | Byose |
| Isahani | Igipimo cy'ingano y'ibinyampeke (ASTM E112) | Menya neza ko ibinyampeke byiza (ASTM 10 cyangwa bito) | X60 PSL2 |
| Mu gihe cyo gukora | Ingano (umurambararo, uburebure) | Menya neza ko ibintu byose bihuye | Byose |
| Umushonge wo gusudira | 100% UT yikora (cyangwa PAUT hamwe na TOFD) | Kumenya ibura ry'uruvange, ubushyuhe, n'ubuso bw'imyenge | Byose |
| Umushonge wo gusudira | RT (dose 10-100% ukurikije uko bigenwa) | Igenzura ry'ubuziranenge bw'ubusoda | Byose |
| Umushonge wo gusudira | MPI (amano na HAZ) | Uduce tw'ubuso | Byose |
| Umushonge wo gusudira | Uburyo bwo gukomerera (gusudira, HAZ, BM) | Igenzura rya serivisi y'uburozi | PSL2 / iraryoshye |
| Umuyoboro warangiye | Ikizamini cy'amazi (kuri API 5L) | Ubusugire bw'umuvuduko (85-100% SMYS) | Byose |
| Umuyoboro warangiye | Charpy V-Notch (PSL2) | Ubukomere buri hasi mu bushyuhe | PSL2 gusa |
| Umuyoboro warangiye | Ubukomere (HRB/HV10) – amanota 3 | Gukurikiza amategeko agenga serivisi | PSL2 / iraryoshye |
| Umuyoboro warangiye | Igorora / Igorora riyobowe | Ubuhanga bwo gukora ibintu mu buryo bw'ikoranabuhanga | Byose |
| Umuyoboro warangiye | Ishusho n'ibimenyetso | Imiterere y'ubuso, uburyo bwo gukurikirana | Byose |
| Umuyoboro warangiye | DWTT (ni ngombwa) | Kugenzura ikwirakwira ry'amagufwa | Arctique/ibirungo |
| Umuyoboro warangiye | CTOD (ni ngombwa) | Uburemere bw'imvune ku mazi yo mu nyanja | Amazi y'ubujyakuzimu |
Serivisi y'ingenzi niyo idakenewe:
● HIC kuri NACE TM0284 (Umuti A cyangwa B, amasaha 96) – kuri serivisi igoye
● SSC kuri NACE TM0177 (Uburyo A, amasaha 720) – ku bidukikije bya H₂S
● Ingufu z'ubushyuhe buri hasi kuri -20°C, -40°C, -46°C, cyangwa -60°C
● DWTT kuri -20°C cyangwa munsi yayo kugira ngo habeho imiterere yo guhagarika kuvunika kw'ivunji.
● Ikarita yuzuye y'ubukana bw'ibice bitandukanye
● Isuzuma rya CTOD (Crack Tip Opening Displacement) ku miyoboro y'amazi iri ku nkombe z'inyanja n'imiyoboro ya arctic
Isuzuma rya ultrasound ry'umubiri wose (atari umushono gusa) ku miyoboro ifite ubuziranenge bwo hejuru
8. Porogaramu z'ibanze - API 5L X60 LSAW Umuyoboro w'icyuma
●Imiyoboro miremire y'imiyoboro ya gaze karemano ikoresha umuvuduko mwinshi– Ikwirakwizwa rya gaze mu gihugu hose ku muvuduko wa 15 MPa (2,200 psi)
● Imiyoboro yo kohereza gazi mu mahanga– Kuva ku mbuga nkoranyambaga kugeza ku nyubako zo kwakira ibicuruzwa (ni byiza ko inzira ya UOE ikorwa)
● Ihererekanya rya gaze rikoreshwa mu gukamura– Ibibanza bya gaze birimo H₂S (PSL2 hamwe n'isuzuma rya HIC/SSC, PWHT ikoreshwa)
● Imiyoboro ya Arctique na permafrost– Ibisabwa ku bushyuhe buri hasi kugeza kuri -46°C
● Imiyoboro ya sitasiyo ya compressor ya gazi– Imiyoboro ya sitasiyo ifite umuvuduko mwinshi ifite impera zifatanye cyangwa zisobetse
● Imiyoboro y'amavuta y'ibikomoka kuri peteroli– Kohereza amavuta menshi bisaba imbaraga nyinshi
● Imiyoboro yo guterwamo amazi kugira ngo amavuta agaruke neza– Amazi afite umuvuduko mwinshi kugeza kuri 35 MPa (icyuma gikozwe mu rukuta)
● Ibyuma bizamuka mu mazi menshi– Ingufu zikora zisaba isuzuma rya CTOD no gushushanya umunaniro (uburyo bwa UOE)
9. Gupakira no Kohereza – API 5L X60 LSAW Umuyoboro w'icyuma
Gupfunyika:
● Uduce duto (≤ 24″): Uduce duto tw'icyuma, dufatanye n'udukingirizo tw'inkombe (imishumi 3-5 kuri buri gapande)
● Ubwinshi bunini (> 24″): Imiyoboro imwe imwe, itandukanyijwe n'uduti tw'ibiti n'udupira twa rabara (nibura uduce 2 twa dunnage kuri buri muyoboro)
● Udupfundikizo: Udupfundikizo twa pulasitiki cyangwa icyuma gikomeye (udupfundikizo turinzwe kugongwa n'imyanda)
● Uburinzi bwo gusiga: Ku miyoboro ya 3LPE/FBE itwikiriwe, impeta za foam cyangwa impapuro za rubber hagati y'ibice
● Gupakira byihariye byo kohereza ibintu mu kirere: Inyongera y'ibikoresho byo gukingira no gukumira ubushyuhe
Uburyo bwo kohereza:
● Amato manini ashobora gukoreshwa ku toni zirenga 500 cyangwa uburebure bunini
● Ibikoresho bifite uburebure bwa metero 20/ metero 40 ku gipimo gito (bivanze)
● Ibikoresho birambuye cyangwa ibikoresho bifunguye hejuru kugira ngo bibe birebire cyane (kugeza kuri metero 24)
● Imitwaro ya gari ya moshi ijya ahantu hatari inyanja (Gari ya moshi iva mu Bushinwa igana mu Burayi, inyura muri Kazakisitani, mu Burusiya)
Inyandiko zirimo:
● Icyemezo cy'ikizamini cy'inganda (EN 10204 Ubwoko bwa 3.1 cyangwa 3.2)
● Raporo y'ikizamini cy'amazi
● Raporo y'ikizamini cya Ultrasonic (100% by'ubusoda + umubiri usabwa)
● Raporo y'ikizamini cya radiyo (niba cyaravuzwe)
● Raporo y'igenzura ry'ibipimo
● Icyemezo cyo gusiga (niba gitwikiriwe)
● Raporo ya PMI
● Urutonde rw'ibipaki, Inyemezabwishyu y'ubucuruzi, Umuyobozi Mukuru, Inyemezabwishyu y'ibicuruzwa
10. Ibyiza n'Ibibazo Bikunze Kubazwa mu byuma bya Womic Steel – API 5L X60 LSAW Steel Pipe
Kuki Womic Steel ya X60 LSAW?
●Uburyo butatu bwuzuzanya (JCOE, UOE, plaque izungurutse) butwikiriye uburebure bwa mm 219–1.600
●Uburyo bwa UOE butanga uburebure bwa ± 0.2% OD - ni ingenzi mu gusudira imiyoboro ya gazi mu buryo bwikora
●Ubushobozi bw'urukuta bunini bugera kuri mm 70 (umugozi umwe) cyangwa mm 80 (umugozi ubiri)
●Ubushobozi bwo gusohora itanura rya PWHT: uburebure bwa metero 12 × umurambararo wa metero 3
●Isuzuma ry'ingaruka z'ubushyuhe buri hasi kugeza kuri -46°C na -60°C (urugero rwa arctic X60)
●Serivisi ya Sour yemejwe n'ibizamini bya HIC/SSC (NACE TM0284, TM0177)
●API 5L Monogram + CE + igenzura ry'umuntu wa gatatu (SGS, BV, TÜV, DNV, ABS, LR)
●Gusubiza vuba: Iminsi 35-50 kuri X60 PSL1 isanzwe, iminsi 50-70 kuri serivisi ya PSL2 sour
●Uburebure bugera kuri metero 24 bugabanya ubugari bw'insinga ku kigero cya 30-40%
●Imiyoboro ya X60 irenga kilometero 1,500 yatanzwe ku isi yose ariko nta kibazo na kimwe cyabayeho
Ibibazo Bikunze Kubazwa:
Q: Kuki wahitamo X60 kuruta X52 kugira ngo ubone umuyoboro wa gazi?
A: X60 itanga imbaraga zo gutanga umusaruro ku kigero cya 15% (415 MPa ugereranije na 360 MPa), bigatuma inkuta zoroshye (ubusanzwe zigabanukaho 10-15%) ku gipimo kimwe cy'umuvuduko. Ibi bigabanya uburemere n'igiciro cy'ibikoresho, cyane cyane ku miyoboro ikora kure. Ariko, X60 isaba uburyo bukomeye bwo gusudira kandi irushaho kwibasirwa no gucika kwa hydrogen. Ku muvuduko uri munsi ya 10 MPa, X52 akenshi ihendutse. Ku muvuduko uri hejuru ya 12 MPa, X60 cyangwa X65 ni byo byiza.
Q: Ni irihe tandukaniro riri hagati ya X60 PSL1 na PSL2?
A: PSL2 ifite imipaka ikomeye y’ibinyabutabire (cyane cyane C, P, S iri hasi), igeragezwa rya Charpy rigomba gukorwa (27J kuri 0°C cyangwa munsi yayo), ubukana ntarengwa bwa 90 HRB, kandi isaba 100% UT y’umugozi wo gusuka (PSL1 isaba gusa ahantu hadakoreshejwe UT). Ku miyoboro ya gazi ikorera mu duce dutuwemo n’abantu benshi cyangwa ubushyuhe buke, PSL2 ikunze kuvugwa.
Q: Ese ushobora gutanga icyemezo cya serivisi ya sour kuri X60?
A: Yego. Dutanga X60 PSL2 hamwe n'ibizamini bya HIC (NACE TM0284) n'ibizamini bya SSC (NACE TM0177). Kwemerwa bisanzwe: CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5% kuri HIC. PWHT ikoreshwa kuri serivisi zose za sour X60 hatitawe ku bunini bw'urukuta kugira ngo habeho ubukana ≤ 85 HRB. Twatanze serivisi za sour X60 ku mishinga yo mu Burasirazuba bwo Hagati no mu majyepfo y'uburasirazuba bwa Aziya.
Q: Ni ubuhe buryo bwo gupima ingaruka ku bushyuhe buri hasi ushobora gukora ku miyoboro ya X60 arctic?
A: Dushobora kugerageza kugeza kuri -60°C. Imiyoboro isanzwe ya gaze ya arctic ikenera ingufu za Charpy za 27J nibura kuri -46°C. Womic ubusanzwe igera kuri 80-120J kuri -46°C. Kugira ngo tugenzure ikwirakwira ry'amagufwa, tunakora DWTT kuri -20°C nibura 85% by'ubuso bwo gukata. Nyamuneka garagaza ubushyuhe n'ingufu bikenewe mu isuzuma.
Q: Ni iyihe nzira nziza ku miyoboro ya X60 yo mu mazi – JCOE cyangwa UOE?
A: UOE ikundwa cyane iyo iri ku nkombe z'inyanja kuko itanga ubugari bwiza (± 0.2% ugereranije na ± 0.5% kuri JCOE) kandi igatuma habaho ubugari buke busigara. Ibi ni ingenzi cyane mu kwihanganira igitutu cyo hanze cy'amazi (gusenyuka) no mu gusudira neza ku miyoboro y'amazi. UOE kandi itanga ubushobozi bwo kunanirwa ku miyoboro ihindagurika. Ku mazi magufi (< 100m) ari ku nkombe hafi y'inyanja, JCOE irakwiriye.
Q: Igihe gisanzwe cyo gukoresha umuyoboro wa X60 LSAW ni ikihe?
A: Igihe gisanzwe cyo gutanga serivisi kuri X60 PSL1: iminsi 35-50. Kuri X60 PSL2 hamwe n'ibizamini bya serivisi mbi na PWHT: iminsi 50-70. Gutumiza vuba (iminsi 25-35) birashoboka ku bipimo bike (< toni 1,000) niba hari plaque. Ku bicuruzwa byinshi cyane (> toni 20,000), igihe cyo gutanga serivisi gishobora kugera ku minsi 90.
Q: Ese mukora igenzura ry’imiyoboro ya X60 LSAW ku ruhande rwa gatatu?
A: Yego. Dukorana na SGS, BV, TÜV, DNV, ABS, na LR. Igenzura rishobora gukorwa mu ruganda rwacu mu gihe cyo gukora, rigatangwa n'uhagarariye umukiriya. Dutanga ibyemezo bya EN 10204 Type 3.2 iyo tubisabye.
Icyitonderwa cy'umushinga - Umurongo w'ibice by'ingufu karemano byambukiranya imipaka y'Amajyepfo y'Aziya
Igihugu:Akarere ka Miyanimari n'akarere ka Tayilande gahana imbibi (umuyoboro wa gazi uva mu kigobe cya Martaban ujya muri Tayilande)
Igipimo n'Icyiciro:API 5L X60 PSL2 (serivisi idasobanutse, hamwe n'ibizamini bya HIC na SSC)
Ingano n'ingano:
●OD 813mm (32″) × Ubwinshi 19.0mm – metero 36.000 (hafi toni 12.600) yakozwe na UOE process
●OD 813mm (32″) × Ubwinshi 22.0mm – 8.000 metero (hafi toni 3.200) byakozwe na UOE process (urukuta runini rwo kwambukiranya imihanda/gari ya moshi)
●OD 610mm (24″) × Ubwinshi 15.9mm – metero 12.000 (hafi toni 2.400) yakozwe na JCOE process (umurongo w'ishami ujya ku ruganda rw'amashanyarazi)
Igiteranyo:Metero 56.000 (56 km), hafi toni 18.200
Ibisobanuro:Irangi ryo hanze rya 3LPE (ubugari bwose bwa 3.0mm) kuri ISO 21809, impera z'umuzi zifite 30° / 1.6mm hamwe n'irinda imbere ry'umuzi, ikizamini cya hydrotest kuri 15.0 MPa (igipimo cy'umuvuduko wa 11.5 MPa). Ingufu za Charpy zisabwa kuri 0°C na -20°C (ubugari bwa 27J, zageze kuri 90-140J). HIC kuri NACE TM0284 Igisubizo A, amasaha 96 – kwemerwa: CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5%. SSC kuri NACE TM0177 Uburyo A, amasaha 720 – nta gucika kwemewe. PWHT yakoreshejwe ku miyoboro yose ifite WT ≥ 19.0mm. 100% UT yikora hamwe na TOFD yo gusudira. Isuzuma rya Radiographic (RT) ku bipimo by'ubuziranenge bwa field weld.
Porogaramu:Umuyoboro w’amashanyarazi utwara gazi karemano uva mu misozi miremire mu kigobe cya Martakan (Myanmar) ujya ku kibuga cy’amashanyarazi cyakira gazi muri Tayilande, hanyuma ugakomeza ugana ku ruganda rw’amashanyarazi rukoresha gazi. Igice cy’amashanyarazi cya kilometero 56 cyambukiranya ubutaka bw’imisozi miremire gifite impinduka zikomeye (kugeza kuri metero 400), hamwe n’inzira esheshatu nini zo kwambuka imihanda n’inzira eshatu zo kwambuka gari ya moshi.
Ibibazo bya tekiniki n'ibisubizo:
●Gukurikiza serivisi mbi kuri gaze ifite H₂S nkeya– Gazi karemano irimo H₂S ya 5-10 ppm ku bushyuhe bwa 55°C. Womic yakoze isuzuma rya HIC na SSC ku bipimo 12 by’umusaruro. Byose byatsinze na CLR 0%, CTR 0%, CSR 0% kuri HIC. Isuzuma rya SSC (NACE TM0177, 720h) nta gucika kw’ubuso byagaragaje. Twabigezeho dukomeza CEV ≤ 0.38%, dukoresha PWHT ku miyoboro yose ya 19.0mm na 22.0mm WT (nubwo API 5L idasaba PWHT munsi ya 25.4mm), kandi tugenzura uburyo ubushyuhe bwinjira muri ≤ 2.8 kJ/mm. Umugenzuzi w’umukiriya (BV) yabonye isuzuma ryose kandi yemeza ibyavuye mu isuzuma.
●Ubuso bw'imisozi bufite uburebure bunini– Inzira y'imiyoboro irimo imiturire igera kuri dogere 25. Gupfunyika kw'imiyoboro ya X60 biragoye kurusha urwego rwo hasi bitewe n'imbaraga nyinshi. Womic yatanze imiyoboro ifite imiyoboro miremire cyane (18m aho kuba 12m isanzwe) kugira ngo igabanye umubare w'imiturire y'imiyoboro ho 33%. Twanatanze imiterere yihariye y'imiturire (umuturire w'imiturire) yatumaga ±3° idahuye neza mu gihe cyo gusudira umurima nta kwangiza ubwiza bw'imiturire. Ingano y'imiturire yafashwe kuri ≤ 0.3% (inzira ya UOE) kugira ngo harebwe ko ihuye neza ku miturire.
●Ubuziranenge bwa 3LPE mu bidukikije by'ishyamba– Ubushuhe bwinshi (80-95% umwaka wose) n'ubutaka bwa laterite butera ibibazo byo gutwikira. Womic yashyizeho irangi rya 3LPE hamwe n'inyongera ya 0.3mm. Twakoze 100% byo gupima ubushyuhe kuri 7kV (ubusanzwe bwa 5kV) kandi twapimye imbaraga z'igishishwa kuri 25°C na 70°C (230 N/cm kuri 25°C, 160 N/cm kuri 70°C). Irangi ryatsinze ikizamini cyo kwangirika kwa cathodic (≤ 8mm radius kuri 65°C, iminsi 28).
●Ibikoresho byambukiranya imipaka bifite imiterere y'ibicuruzwa bya gasutamo– Imiyoboro yoherejwe iva i Shanghai ijya ku cyambu cya Yangon (Myanmar), hanyuma itwarwa n’amakamyo mu birometero 280 kugera ku muyoboro uri hafi y’umupaka wa Tayilande. Inzira inyura mu bibanza bibiri byo kugenzura gasutamo. Womic yateguye inyandiko zijyanye n’igihugu (Icyemezo cy’aho ikomoka cya AK, muri ASEAN yose). Twanateguye impapuro mvunjwafaranga z’agateganyo zitumizwa mu mahanga kugira ngo twirinde gutinda kwishyura imisoro. Toni 18.200 zose zavuye muri gasutamo mu minsi 5.
●Uburyo bukomeye bwo kugenzura ubushyuhe bw'imashini ikoresha ubushyuhe bwa X60– HAZ ya X60 irakomeye iyo ubushyuhe burenze urugero, bishobora gutuma bworoha kandi bikagabanya ubukana. Womic yakoresheje sisitemu ya SAW ifite insinga ebyiri hamwe n'uburyo bwo kugenzura ubushyuhe kuri buri nzira yo gusudira. Impuzandengo y'ubushyuhe bw'imbere mu gusudira: 2.2 kJ/mm, isudi yo hanze: 2.5 kJ/mm (munsi cyane y'umupaka wa 3.5 kJ/mm). Ubushyuhe bwo hagati mu gusimbuka bwagumye munsi ya 200°C. Ubukana bwo gusudira nyuma ya PWHT: icyuma cy'ibanze 78-82 HRB, isudi 82-86 HRB, HAZ 80-84 HRB – byose biri mu mupaka wa 90 HRB.
● Ibisubizo:Umuyoboro wa gazi watangiye gukoreshwa mu gihembwe cya gatatu cya 2024. Imiyoboro yose ya X60 PSL2 ifite uburebure bwa kilometero 56 yagenzuwe na BV Myanmar. Umukiriya yavuze ko nta kibazo na kimwe cyo gusudira cyari cyarabayeho mu gihe cyo gusudira mu butaka (ubuso burenga 4.600). Umuyoboro umaze amezi 12 ukora kuri 10.5-11.0 MPa nta gusohoka cyangwa gupfuka. Womic Steel yahawe igihembo cya "Umutanga w'Umwaka" na rwiyemezamirimo wo muri Thailand EPC kubera ko yagejejwe ku gihe (toni 18.200 zose zatanzwe mu minsi 68) n'imikorere myiza.
Umuntu wo kuvugana nawe:
Urubuga: www.womicsteel.com
Imeri: sales@womicsteel.com
Terefone / WhatsApp / WeChat:
Victor: +86 15575100681
Jack: +86 18390957568
Womic Steel – Umufatanyabikorwa wawe wizeye w’imiyoboro ya API 5L X60 LSAW ku miyoboro y’amazi ikoresha umwuka mwinshi, imiyoboro yo mu mazi, serivisi mbi, n’ikoreshwa ry’amazi yo mu kirere ku isi yose.






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