API 5L X52 PSL2 Sour Service LSAW Steel Pipe: Ubushobozi bwo gukora n'ibisobanuro by'ibicuruzwa

Ibisobanuro bigufi:

Womic Steel itanga umuyoboro w'icyuma wa API 5L X52 PSL2 sour service LSAW wo kohereza peteroli na gaze mu duce dufite H₂S (sour). X52 PSL2 ifite icyemezo cya sour service itanga imbaraga nkeya za 360 MPa (52,200 psi) hamwe n'imipaka ikomeye yo gukomera (≤ 90 HRB, ubusanzwe ≤ 85 HRB), ingano nto ya karubone (CEV ≤ 0.40%), kandi irwanya burundu hydrogen iterwa no gucika (HIC) na sulfide stress cracking (SSC). Uburyo bwa LSAW burimo JCOE, UOE, n'uburyo bwo gusudira plaque za rolled, hamwe n'uburyo bwo gusudira butegetswe nyuma yo gusudira (PWHT) ku miyoboro yose isukura hatitawe ku bunini bw'urukuta. Ingufu zo hanze kuva kuri 219mm kugeza 1,600mm (8″ – 63″), ubunini bw'urukuta kuva kuri 6.0mm kugeza 60mm, uburebure kugeza kuri 24m. Icyemezo cy’inganda gifite EN 10204 3.2, isuzuma rya ultrasonic 100% rikoresheje TOFD, isuzuma ry’amazi, impera zikozwe neza, hamwe n’inyandiko yuzuye ya serivisi y’umunyu (HIC, SSC, inzira z’ubukana). Bikwiriye imiyoboro ikusanya imyuka ihumanya, imiyoboro y’amavuta ifite H₂S, imiyoboro y’amazi ashyushye yo mu nganda, hamwe na serivisi y’aside yo mu nyanja.

Ingano y'umuyoboro w'icyuma wa LSAW:Ingano yo hanze: 219mm – 1.600mm (8″ – 63″), Ubunini bw'urukuta: 6.0mm – 60.0mm (JCOE/UOE ntarengwa 50.8mm, isahani izungurutse ntarengwa 60mm), Uburebure: 6m – 18m bisanzwe, uburebure bwihariye kugeza kuri 24m

Igipimo n'Icyiciro cy'Umuyoboro w'Icyuma wa LSAW:API 5L X52 PSL2 hamwe n'ibindi bisabwa kuri serivisi ya sour hakurikijwe NACE MR0175/ISO 15156; HIC kuri NACE TM0284; SSC kuri NACE TM0177

Imikoreshereze y'Umuyoboro w'Icyuma cya LSAW:Imiyoboro yo gukusanya gazi karemano (H₂S kugeza kuri 50 ppm), imiyoboro y'amavuta ya peteroli irimo H₂S, imiyoboro y'amazi ya sour yo mu nganda, imiyoboro y'amazi ya sour yo mu nyanja, imiyoboro yo kuzamura gazi mu byuzi bya sour, imiyoboro yo gutunganya amine, imiyoboro yo gutera gazi ya aside, imiyoboro yo kugarura sulfure

Womic Steel itanga ibiciro byiza kandi bishimishije by'umuyoboro w'icyuma wa API 5L X52 PSL2 sour service LSAW, umuyoboro wa HIC wapimwe, umuyoboro urwanya SSC, umuyoboro wa LSAW ukurikiza NACE. Icyemezo cy'uruganda EN 10204 3.2, ikizamini cy'amazi, UT/TOFD, PWHT, impera ya beveled, irangi rya 3LPE/FBE rirahari. Itangwa ry'ibikoresho mu nganda ku mishinga ya peteroli na gaze ku isi yose.

Ohereza imeri kuri twe Ibisobanuro by'ibicuruzwa

Ibisobanuro birambuye ku gicuruzwa

Ibirango by'ibicuruzwa

1. Womic Steel: Ubushobozi bwo gukora n'imbaraga z'ikigo kuri serivisi ya X52 Sour

Womic Steel Group ikora imiyoboro yihariye yo gukora imiyoboro ya LSAW ikora sour service. Serivisi ya sour ya X52 PSL2 isaba:

● Ingano ya karubone nke (CEV ≤ 0.40%, isanzwe ≤ 0.38%)

● Sulfure nkeya (S ≤ 0.002%) na fosifore nkeya (P ≤ 0.015%)

● Uburyo bwo kuvura kalisiyumu mu kugenzura imiterere y’umubiri (sulfide globular)

● Gukoresha ubushyuhe nyuma yo gusudira (PWHT) ku miyoboro yose, hatitawe ku bunini bw'urukuta

● Gupima ubukana 100% (gusudira, HAZ, icyuma gishingiye ku ibara ry'umukara)

● Gupima HIC na SSC hakurikijwe ibipimo bya NACE

Uburyo bwo gukora: JCOE, UOE, isahani izungurutse ifite itanura rya PWHT ritegetswe (imodoka igera hasi, uburebure bwa metero 12, ubushyuhe bwa 600°C). Igenzura rya gatatu rikorwa na SGS, BV, TÜV, DNV, cyangwa ABS kugira ngo harebwe icyemezo cyuzuye cya serivisi mbi.

Ubushobozi bwa serivisi ya sour ya X52 LSAW buri mwaka:Toni 30.000.

Uburyo bworoshye bwo gukora kuri Sour Service X52 PSL2:

JCOE: 406–1.422mm OD × 6.0–50.8mm Ubwinshi × ≤ 18m

UOE: 508–1,220mm OD × 6.0–40.0mm WIT × ≤ 24m (bikunda gukabya bitewe n'uko umuvuduko muke usigara)

Isahani izungurutse: 600–1.600mm OD × 25–60mm Uburemere × ≤ 12m

Imiyoboro yose ishyushye ifata PWHT (600°C ± 10°C, ifata isaha 1 kuri buri bugari bwa mm 25, ikonje buhoro buhoro)

2. Serivisi ya API 5L X52 PSL2 Sour: Imiterere y'ibikoresho n'imikorere yabyo

Ku bijyanye na serivisi mbi, shimi irakomeye kurusha PSL2 isanzwe. Intego ni ukugira ngo HIC na SSC bibe birwanya cyane mu duce twa H₂S dutose.

Imiterere y'ibinyabutabire (Isesengura ry'inzoga, intego zisanzwe za serivisi y'umusemburo):

Igice	PSL2 isanzwe ntarengwa	Intego ya Sour Service (Womic)
C	0.22	≤ 0.14 (ubusanzwe 0.08-0.12)
Mn	1.40	≤ 1.30 (ubusanzwe 1.10-1.25)
P	0.025	≤ 0.015
S	0.015	≤ 0.002 (0.0015 isanzwe)
Si	0.45	0.20-0.40
V	0.10	≤ 0.06
Nb	0.05	0.03-0.05
Ti	0.04	≤ 0.025
CEV	≤ 0.43	≤ 0.40 (ubusanzwe ≤ 0.38)
Pcm	Ntabwo ari ngombwa	≤ 0.22

Gutunganya kalisiyumu (igipimo cya Ca/S ≥ 1.5) bituma habaho sulfide y’umubumbe idakira HIC.

Imiterere ya Mekanike (Nyuma ya PWHT):

Umutungo	Serivisi ya X52 PSL2 Sour (Womic)
Imbaraga z'umusaruro (iminota)	360 MPa (52,200 psi)
Imbaraga z'umusaruro (ntarengwa)	530 MPa (76,900 psi)
Imbaraga zo Gufata (iminota)	460 MPa (psi 66,700)
Uburebure (iminota)	21%
Ubukomere (ntarengwa) – imishinga myinshi	85 HRB (Womic yageze kuri 78-85 HRB)
Ubukomere bw'ingaruka kuri 0°C	≥ 27 J (ubusanzwe 80-120 J)

Isuzuma rya ngombwa kuri serivisi ya Sour:

● HIC kuri NACE TM0284 (Igisubizo A, amasaha 96) – kwemerwa: CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5% (imishinga myinshi isaba 0%)

● SSC kuri NACE TM0177 (Uburyo A, 720h, 90% SMYS) – nta gucikagurika

● Ubukomere bunyura mu byuma bisudira, HAZ, n'icyuma gisanzwe (ntarengwa 85 HRB)

● Charpy V-Notch kuri 0°C (cyangwa munsi yayo niba byavuzwe)

3. Iyubahirizwa ry'ibipimo n'amahame ngenderwaho

Ikintu	Ibisobanuro
Igisanzwe	API 5L PSL2 hamwe n'inyongera ya serivisi ikarishye
NACE	NACE MR0175 / ISO 15156
Uburyo bwo gukora	JCOE, UOE, isahani izungurutse (byose biriho PWHT)
Intera y'Ubugari bwo Hanze	219mm – 1.600mm (8″ – 63″)
Ubunini bw'urukuta	6.0mm – 60mm (JCOE/UOE ntarengwa 50.8mm, isahani izungurutse ntarengwa 60mm)
Intera y'uburebure	Uburebure bwa metero 6 – metero 18; kugeza kuri metero 24 (UOE)
Irangizwa rya nyuma	Impera y'Umugongo (BE) kuri API 5L
Kurangiza ubuso	Bare, 3LPE, FBE (imyambaro igomba kuba ifite ubushobozi bwo kuyisiga)
Kwihanganirana	OD: ± 0.5%; Uburebure: -0% / + 15%; Uburebure: + 50mm / -0mm

4. Ingano n'Ibisobanuro bihari – API 5L X52 PSL2 Sour Service LSAW Steel Pipe (Ingano zisanzwe zatoranijwe)

OD (mm)	Amahitamo y'ubwinshi bw'ibipimo (mm)	Inzira	Uburemere bugera kuri (kg/m2)	Uburebure Busanzwe	Ibiranga serivisi nziza
219	6.4, 8.0, 10.0, 12.5	JCOE	33.6 – 63.6	Metero 12	PWHT, HIC yapimwe
273	8.0, 10.0, 12.5, 14.0	JCOE	52.3 – 89.4	12m / 18m	Ubukomere ≤ 85 HRB
324	8.0, 10.0, 12.5, 14.0, 16.0	JCOE	62.4 – 121.5	12m / 18m	CEV ≤ 0.40
406	10.0, 12.5, 14.0, 16.0, 19.0	JCOE/UOE	97.7 – 181.4	12m / 18m	SSC yapimwe
508	10.0, 12.5, 14.0, 16.0, 19.0, 22.0	UOE	122.8 – 263.8	12m / 18m / 24m	Uburyo bworoshye bwo kunyuramo
610	12.5, 14.0, 16.0, 19.0, 22.0, 25.4	UOE	184.2 – 366.2	12m / 18m / 24m	Kwemerwa kwa HIC
711	14.0, 16.0, 19.0, 22.0, 25.4, 28.0	JCOE/UOE	240.7 – 471.7	12m / 18m	Itegeko rya PWHT
813	16.0, 19.0, 22.0, 25.4, 30.0	JCOE	314.4 – 579.8	12m / 18m	NACE MR0175
914	19.0, 22.0, 25.4, 30.0, 35.0	JCOE/Izinguruwe	419.5 – 759.2	Metero 12	Kalisiyumu yavuwe
1,016	22.0, 25.4, 30.0, 35.0, 40.0	Izungurutse	539.2 – 963.9	Metero 12	S iri hasi (≤ 0.002%)

*Imiyoboro yose ikoreshwa mu gusukura ibona PWHT hatitawe ku bunini bw'urukuta. Ku miyoboro ya UOE, kwaguka kwayo ni 0.8-1.0% kugira ngo hirindwe ko irushaho guhangayika.*

5. Amahame Ahuriweho ku Muyoboro w'Umuyoboro w'Ikoranabuhanga

Igisanzwe	Porogaramu	Ibisabwa mu isuzuma
API 5L PSL2 + Umugereka H	Umuyoboro wa serivisi y'umusemburo	HIC, SSC, ubukana ≤ 90 HRB
NACE MR0175 / ISO 15156	Ibikoresho byo mu bidukikije bya H₂S	Imipaka ku bukomere, shimi
NACE TM0284	Uburyo bwo gupima HIC	CLR, CTR, CSR
NACE TM0177	Uburyo bwo gupima bwa SSC (Uburyo A, B, C, D)	Nta gucikagurika

Incamake y'ikoreshwa:Guteranya imyuka isharira, inzira z'amazi asharira, uruganda rutunganya amazi asharira, amine, gutera imyuka isharira.

6. Uburyo bwo gukora - LSAW kuri Sour Service X52 PSL2

Serivisi yoroshye isaba intambwe zirenze LSAW isanzwe:

Gutunganya JCOE / UOE (nk'uko bisanzwe bigenda) + Intambwe zihariye z'umunyu:

● Guhitamo isahani– Amasahani ya TMCP afite sulfur nkeya, kalisiyumu irimo CEV ≤ 0.40%.

●Gukora– JCOE isanzwe cyangwa UOE (UOE ikundwa cyane mu gihe habayeho stress nke isigara).

●gusudira SAW– Ingufu zikoreshwa mu gushyushya zigenzurwa kugeza kuri ≤ 2.5 kJ/mm (munsi y’ubusanzwe). Ubushyuhe bwo hagati y’aho unyura ≤ 200°C.

●100% UT hamwe na TOFD– Ifite ubukana kurusha UT isanzwe.

●Uburyo bwo kuvura ubushyuhe nyuma yo gusudira (PWHT)– Imiyoboro yose ishyushye iragabanuka. Ubushyuhe bwo kwibira mu mazi ni 600°C ± 10°C mu gihe cy'isaha imwe kuri buri 25mm y'ubugari (nibura isaha 1). Gukonjesha ifuru kuri ≤ 200°C mu isaha.

●Kwagura ikoranabuhanga– Bigarukira kuri 0.8-1.0% (ugereranije na 1.5% ku bisanzwe) kugira ngo hirindwe ko akazi gakonje gakomera.

●Gupima ubukomere- kunyuramo amanota 3 kuri buri muyoboro (icyuma fatizo, gusudira, HAZ). Ntarengwa 90 HRB, mubisanzwe 78-85 HRB.

●Gupima HIC– Kuri NACE TM0284 Igisubizo A, amasaha 96. Ingero zafashwe ku mpera z'imiyoboro.

●Isuzuma rya SSC– Kuri NACE TM0177 Uburyo A (gufatana) cyangwa Uburyo B (umuraba ugonze). Gukoresha amasaha 720.

Ibisobanuro by'ifuru ya PWHT:

●Ifuru yo hasi y'imodoka: 12m L × 3m W × 3m H

●Ubushyuhe bungana: ± 10°C

●Kwandika amakuru kuri buri cyiciro

7. Igenzura ry'Ubuziranenge n'Isuzuma rya Sour Service X52 LSAW

Urugendo	Igenzura	Ibipimo ngenderwaho byo Kwemera
Isahani	Ibinyabutabire (OES)	C ≤ 0.14, S ≤ 0.002, CEV ≤ 0.40
Isahani	Ultrasonic (lamination)	Nta mavuta yo gufunga afite ubugari bwa > 5mm
Gusudira	100% UT hamwe na TOFD	Nta bimenyetso > 1.6mm
Gusudira	Ikizamini cya X-ray (ahantu)	Nta mikurire, nta kwivanga kw'amasasu
Nyuma ya PWHT	Ubukomere (HRB) – BM, Weld, HAZ	≤ 85 HRB (intego)
Byarangiye	HIC (NACE TM0284)	CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5%
Byarangiye	SSC (NACE TM0177 Uburyo A)	Nta gucika nyuma y'amasaha 720
Byarangiye	Charpy kuri 0°C	≥ 27 J, impuzandengo ≥ 40 J
Byarangiye	Ikizamini cy'amazi	85-100% SMYS

Buri bwiriza rya serivisi ya sour rikubiyemo dosiye nziza irimo raporo zose z'ibizamini, uburyo ubushyuhe bukurikirana, n'imbonerahamwe za PWHT.

8. Porogaramu z'ibanze - API 5L X52 PSL2 Sour Service LSAW Steel Pipe

●Imiyoboro yo gukusanya gazi ihumanya– Gukusanya gaze karemano ikoresheje H₂S mu miyoboro y'amazi (5-50 ppm H₂S)

● Inzira z'amavuta y'ibikomoka kuri peteroli zifite H₂S– Gutwara imyanda isharira iva mu dupapuro tuyijyana mu bigo bikuru

● Imiyoboro y'amazi ashyushye yo mu nganda zitunganya amazi– Ammonium bisulfide na H₂S birimo amazi

● Imiyoboro y'ibikoresho byo kuvura amine– Serivisi y’amine ikungahaye kandi idafite amine nyinshi (H₂S na CO₂)

● Imiyoboro yo guteramo imyuka ikomoka kuri aside– Gusubiza H₂S/CO₂ mu byobo byo kumena imyanda

● Imiyoboro ya serivisi zo mu mazi– Imiyoboro yo munsi y'inyanja mu bidukikije bya H₂S

● Imiyoboro yo guterura lisansi– Gutera umwuka ushyushye mu guterura isoko

● Imiyoboro y'ibikoresho byo kugarura sulfure– Imiyoboro ya gaze y'inyuma y'igice cya Claus

9. Gupakira no Kohereza – Serivisi yo kohereza X52 PSL2 LSAW Pipe

Kimwe n'ipaki isanzwe ya LSAW, hamwe n'uburinzi bw'inyongera ku migozi yo ku mpera (imigozi y'icyuma kidafunze isabwa kugira ngo hirindwe kwanduzwa). Inyandiko zikubiyemo raporo zuzuye z'ibizamini bya serivisi (HIC, SSC, ubukana, imbonerahamwe za PWHT) hiyongereyeho MTC isanzwe.

10. Ibyiza n'Ibibazo Bikunze Kubazwa ku Cyuma cya Womic – Serivisi ya Sour X52 LSAW

Kuki Womic Steel yagenewe serivisi ya Sour X52?

● Itanura rya PWHT ryagenewe uburebure bwa metero 12

● Ubushobozi bwo gukoresha CEV nkeya (≤ 0.38%) n'ubushobozi bwo gukoresha sulfur nkeya (≤ 0.0015%)

● Ikizamini cya HIC na SSC cyo mu rugo (cyemewe na CNAS)

● Umuntu wa gatatu yabonye isuzuma ry’ibiyobyabwenge (SGS, BV, TÜV)

● Imiyoboro irenga kilometero 500 ya serivisi itangwa ku isi yose

● Ipaki yuzuye y'inyandiko kugira ngo umushinga wemerwe

Ibibazo Bikunze Kubazwa:

Q: Ni irihe tandukaniro riri hagati ya X52 PSL2 isanzwe na sour service X52?
A: PSL2 isanzwe ifite imipaka ya C ≤ 0.22%, S ≤ 0.015%, CEV ≤ 0.43%, kandi nta gipimo cya HIC/SSC gitegetswe. Serivisi ya Sour yongeraho: C iri hasi (≤ 0.14%), S (≤ 0.003% bisanzwe), CEV ≤ 0.40%, PWHT itegetswe, ubukana ≤ 90 HRB (akenshi ≤ 85 HRB), n'ikizamini cya HIC/SSC.

Q: Ese PWHT irakenewe kuri serivisi zose za sour X52 hatitawe ku bunini bw'urukuta?
A: Yego, nk'uko biteganywa na NACE MR0175 n'ibisobanuro bisanzwe by'umukiriya. Ndetse no ku miyoboro ya WT ya 6.4mm, PWHT ni itegeko kuri serivisi idafite ubuziranenge.

Q: Ni ibihe bipimo bisanzwe byo kwemererwa na HIC?
A: CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5%. Ku bijyanye na serivisi mbi cyane (urugero, > 50 ppm H₂S, pH < 5), abakiriya bashobora gukenera CLR = 0%. Womic ishobora kugera kuri CLR 0%.

Q: Ese ushobora gutanga ibizamini bya SSC hakurikijwe NACE TM0177?
A: Yego. Dutanga Uburyo bwa A (gufata uniaxial) kuri 90% SMYS, amasaha 720, nta gucikagurika. Ikizamini cy'umuntu wa gatatu kirahari.

Q: Ni ryari igihe gisanzwe cyo gutanga serivisi ya sour X52 LSAW?
A: Iminsi 60-90, bitewe n'ibisabwa mu isuzuma rya HIC/SSC. Nta mutangabuhamya w'undi muntu: Iminsi 60. Ku mutangabuhamya w'undi muntu: Iminsi 75-90.

Icyitonderwa cy'umushinga - Umuyoboro wo gukusanya imyuka ihumanya wa Alberta (Kanada)

Igihugu:Kanada (Alberta, agace ka Fox Creek - Deep Basin)
Igipimo n'Icyiciro:API 5L X52 PSL2 hamwe n'inyongeramusaruro ya serivisi isharira nk'uko biteganywa na NACE MR0175 / ISO 15156
Ingano n'ingano:

● OD 323.9mm (12.75″) × Uburemere 9.5mm – metero 32.000 (hafi toni 2.200) – JCOE

● OD 406.4mm (16″) × Ubwinshi 11.9mm – metero 18.000 (hafi toni 1.900) – JCOE

● OD 508mm (20″) × Uburemere 12.7mm – metero 9.000 (hafi toni 1.300) – UOE
Igiteranyo:Metero 59.000 (km 59), hafi toni 5.400

Ibisobanuro:Impera zikozwe mu buryo bwa beveled, 3LPE coating, hydrotest kuri 10.5 MPa. PWHT ku miyoboro yose. Ubukomere ntarengwa 85 HRB. HIC: CLR 0%, CTR 0%, CSR 0%. SSC: nta gucika. Charpy kuri -20°C (ubugari bwa 27J, yageze kuri 90-150J). Igenzura rya gatatu ryakozwe na ABS Canada.

Porogaramu:Ibyuka bihumanya bihurira mu kibaya cy’amazi gifite H₂S 8-35 ppm, igitutu cy’imikorere cya 6-8 MPa, ubushyuhe bw’itumba -40°C.

Ibibazo bya tekiniki n'ibisubizo:

● Ubushyuhe buri hasi cyane (-40°C) hamwe n'ubushyuhe bukabije: Womic yongeyeho Ni (0.20-0.30%) kugira ngo yongere ubushyuhe buri hasi. Charpy kuri -40°C yageze kuri 45-80J.

● Nta gisabwa cya HIC cyo gucika: ibyuma bya sulfure biri hasi cyane (S ≤ 0.0012%) hamwe n'igipimo cya Ca/S 2.0-2.5.

● Ibikoresho byo mu muhanda biri kure hamwe n'imihanda y'urubura: gutwara abantu babiri mu gihe cy'itumba hakoreshejwe amakamyo ashyushye.

Ibisubizo:Umuyoboro w'amazi watangiye gukoreshwa mu gihembwe cya kabiri cya 2024. Nta kibazo cya HIC cyangwa SSC cyabaye nyuma y'amezi 18. Womic ubu ni umutanga serivisi wemewe.

Umuntu wo kuvugana nawe:
Urubuga: www.womicsteel.com
Imeri: sales@womicsteel.com

Terefone / WhatsApp / WeChat:
Victor: +86 15575100681
Jack: +86 18390957568

Womic Steel – Umufatanyabikorwa wawe wizeye w’imiyoboro y’icyuma ya API 5L X52 PSL2 sour service LSAW yo gukusanya peteroli na gaze birimo H₂S, amazi ashyushye yo mu ruganda rutunganya, na sisitemu zo gutera imyuka ihumanya ku isi yose.

Ibanjirije iyi: Umuyoboro w'icyuma wa API 5L X52 LSAW: Ubushobozi bwo gukora n'ibisobanuro by'ibicuruzwa

Ibikurikira: Umuyoboro w'icyuma wa API 5L X60 (L415) LSAW: Ubushobozi bwo gukora n'ibisobanuro by'ibicuruzwa