Umuyoboro w'icyuma kitagira umushongi wa ASTM A312 TP316H

Ibisobanuro bigufi:

Womic Steel itanga umuyoboro wa ASTM A312 TP316H w’icyuma kidafunze neza kugira ngo urusheho kugira ubushyuhe bwinshi, ukeneye imbaraga zo kongera imbaraga zo gukurura no kurwanya imiyoboro yongerewe imbaraga za molybdenum. TP316H irimo karuboni nyinshi (0.04-0.10%) ugereranyije na 316 isanzwe (≤ 0.08%) na 316L (≤ 0.03%), itanga imbaraga zo gukurura imiyoboro yo hejuru ku bushyuhe buri hejuru ya 550°C (1022°F). Ingano ya molybdenum (2.0-3.0%) itanga imbaraga zo guhangana n’imiyoboro yo hejuru mu bidukikije bifite ubushyuhe bwinshi bwa chloride kurusha 304H. Ingufu nke z’umusaruro ni 205 MPa (30.000 psi), imbaraga zo gukurura 515 MPa (74.700 psi). Uburyo bwo gukora imiyoboro yoroshye burimo gukurura imiyoboro ikonje cyangwa kurangiza ishyushye hamwe n’umuti wuzuye wo gufunga, kwemeza imiterere y’ibinyampeke imwe kandi nta muyoboro wo gusudira - ni ingenzi cyane ku mikoreshereze irinda imiyoboro yo hejuru. Ubugari bwo hanze kuva kuri 21.3mm kugeza kuri 610mm (1/2″ – 24″), ubugari bw'urukuta kuva kuri 0.5mm kugeza kuri 50mm (Gahunda ya 5S kugeza kuri XXS), uburebure kugeza kuri 12m busanzwe, uburebure bwihariye kugeza kuri 18m. Icyemezo cy'uruganda, ikizamini cya hydrostatic, ikizamini cya ultrasonic cyangwa eddy current 100%, irangi rya annealed na pickled, impera zikozwe neza cyangwa zisanzwe zirahari. Bikwiriye imiyoboro ya boiler superheater (serivisi ya chloride ifite ubushyuhe bwinshi), imashini zihindura ubushyuhe (ubushyuhe buri hejuru, amazi akonjesha cyane), imiyoboro ishyushya ikoreshwa mu gutunganya (ibidukikije bya sulfur + chloride), imashini zishyushya ikoreshwa mu gutanga amashanyarazi, imiyoboro ishyushya ikoreshwa mu bushyuhe bwinshi bwa peteroli (ibiryo birimo chloride), na serivisi y'amazi yo mu nyanja ifite ubushyuhe bwinshi.


Ibisobanuro birambuye ku gicuruzwa

Ibirango by'ibicuruzwa

Ibisobanuro by'igicuruzwa

Ingano y'umuyoboro w'icyuma kidafunze udafite umugozi:Ingano yo hanze: 21.3mm – 610mm (1/2″ – 24″), Ubunini bw'urukuta: 0.5mm – 50mm (Gahunda 5S, 10S, 40S, 80S, 160, XXS), Uburebure: 6m – 12m bisanzwe, uburebure bwihariye kugeza kuri 18m

Igipimo n'Icyiciro cy'Umuyoboro w'Icyuma Kidafunze Udakora:ASTM A312 TP316H; na ASME SA312; EN 10216-5 1.4919; Bingana na AISI 316H

Imikoreshereze y'Umuyoboro w'Icyuma Kidafunze Udafite Umugozi:Imashini zishyushya cyane n'izishyushya (service ya chloride ishyushya cyane), imashini zishyushya ubushyuhe n'impapuro z'imiyoboro (ubushyuhe buri hejuru, amazi akonjesha cyane), imashini zishyushya n'imirizo y'ingurube (sulfure ishyushye cyane + chloride), imashini zishyushya cyane zikora amashanyarazi (inganda zigezweho z'amashanyarazi), imashini zishyushya cyane zikoresha peteroli (ibiryo birimo chloride), imashini zishyushya cyane (zifite chloride ihumanya), imashini zishyushya cyane (zifite chloride ihumanya), imashini zishyushya cyane (umuvuduko mwinshi, ubushyuhe bwinshi), ibikoresho by'itanura (550-750°C), uburyo bwo kugarura ubushyuhe (imyanda ihumanya), imashini zishyushya cyane zikoresha amazi ashyushye, imashini zishyushya cyane zikoresha amazi ashyushye mu mazi, imashini zishyushya cyane zikoresha amazi ashyushye mu mazi

Womic Steel itanga ibiciro byiza kandi bishimishije bya ASTM A312 TP316H umuyoboro w'icyuma kidapfa ubusa, umuyoboro udafite karuboni nyinshi, umuyoboro udafite umuyoboro udashobora gucika, umuyoboro udafite umuyoboro wa SMLS, umuyoboro udafite umuyoboro udafite ubushyuhe bwinshi. Icyemezo cy'uruganda EN 10204 3.1/3.2, ikizamini cy'amazi, UT/ET, solution annealed, beveled/plain ends, pickled finished. Itangwa ry'amashanyarazi mu nganda, inganda zitunganya, n'inganda zikora ubushyuhe bwinshi ku isi.

Womic Steel: Ubushobozi bwo gukora n'imbaraga z'ikigo

Womic Steel Group ni ikigo gikomeye mu gukora no kohereza ibicuruzwa mu mahanga ku isi gifite ubunararibonye bw'imyaka irenga 20 mu gukora ibikoresho bya karuboni, alloy, na stainless steel tubular. Ikigo cyacu kigezweho cyo gukora imiyoboro idafite umugozi cyihariye mu gukora imiyoboro myinshi ya chromium-nickel austenitic stainless steel mu ikoreshwa ry'itanura rishyushye cyane n'ibikomoka kuri peteroli.

Ingano y'umusaruro wa ASTM A213 TP310S Umuyoboro udafite umugozi:Ubugari bwo hanze kuva kuri mm 6.0 kugeza kuri mm 127 (inchi 1/8 kugeza kuri santimetero 5) hamwe n'ubugari bw'urukuta kuva kuri mm 0.5 kugeza kuri mm 12.7. Uburebure bumwe butunguranye bwa metero 6, uburebure bubiri butunguranye bwa metero 12, cyangwa uburebure bwihariye kugeza kuri metero 18 uko bikenewe.

Impamyabumenyi z'Ubuziranenge n'Iyubahirizwa ry'Amategeko:

ISO 9001:2015 Yemejwe:Sisitemu yo gucunga ubuziranenge igamije kwemeza ireme ry'ibicuruzwa mu bikorwa byose.

Iyubahirizwa rya ASTM A213 / ASME SA213:Kubahiriza byimazeyo amabwiriza ngenderwaho ya ASTM A213/A213M na ASME SA213 kuri Seamless Ferritic na Austenitic Alloy-Steel Boiler, Superheater, na Heat-Exchanger Tubes.

PED 2014/68/EU (Ibimenyetso bya CE):Gukurikiza amabwiriza y'ibikoresho by'umuvuduko by'i Burayi. Ikimenyetso cya CE kiraboneka iyo ubisabye.

Icyemezo cya EN 10204 3.2:Icyemezo cy’igenzura 3.2 cyemejwe na TÜV, LR, BV, cyangwa SGS ku bikorwa by’ingenzi bisaba gukurikirana neza ibikoresho byose.

Ibyemezo by’Ubugenzuzi bw’Uruhande rwa Gatatu (TPI):Ibicuruzwa n'inzira byemejwe na SGS, BV, ABS, LR, DNV, GL, na TÜV.

Kumenyekana ku Isi:Womic Steel ni umucuruzi wizewe w’inganda zikora amatanura, ibigo bitunganya ubushyuhe, inganda zikora peteroli, n’ibigo bitanga amashanyarazi bikorera ibihugu birenga 80 ku isi.

ASTM A312 TP316H: Imiterere y'ibikoresho n'imikorere yabyo

ASTM A312 TP316H ni verisiyo ya 316 stainless steel ifite karuboni nyinshi, igenewe cyane cyane serivisi z'ubushyuhe bwinshi aho imbaraga zo gukurura ari ingenzi kandi aho chloride ziboneka. Ingano ya karuboni nyinshi (0.04-0.10%) itanga imbaraga zo gukurura cruck ugereranije na 316 na 316L bisanzwe, mu gihe molybdenum (2.0-3.0%) itanga ubushobozi bwo kwirinda imyobo mu bidukikije birimo chloride nyinshi. TP316H ikoreshwa mu nganda zitanga amashanyarazi n'inganda zitunganya aho imiyoboro y'amashanyarazi ihura n'ubushyuhe bwinshi ndetse na chloride nkeya.

Ibikubiye mu binyabutabire (Isesengura ry'inkombe, % ku bunini):

Igice TP316H (ASTM A312) TP316 (kugereranya) TP316L (kugereranya)
C 0.04 – 0.10 ≤ 0.08 ≤ 0.030
Mn ≤ 2.00 ≤ 2.00 ≤ 2.00
P ≤ 0.045 ≤ 0.045 ≤ 0.045
S ≤ 0.030 ≤ 0.030 ≤ 0.030
Si ≤ 1.00 ≤ 1.00 ≤ 1.00
Cr 16.0 – 18.0 16.0 – 18.0 16.0 – 18.0
Ni 10.0 – 14.0 10.0 – 14.0 10.0 – 14.0
Mo 2.00 – 3.00 2.00 – 3.00 2.00 – 3.00
N ≤ 0.10 ≤ 0.10 ≤ 0.10

Imiterere ya mekanike (Ubushyuhe bw'icyumba, Umuti washyizwemo):

Umutungo TP316H
Imbaraga z'umusaruro (uburemere, 0.2% by'igabanuka) 205 MPa (30.000 psi)
Imbaraga zo Gufata (iminota) 515 MPa (74,700 psi)
Uburebure (ubugari bwa minini, 50mm) 35%
Ubukomere (ntarengwa) HRB 90

Imiterere ifatika:

Ubucucike: 8.00 g/cm³

Modulus of Elasticity: 193 GPa (28 × 10⁶ psi) ku bushyuhe bw'icyumba, ikagabanuka ku bushyuhe bwo hejuru

Ubushobozi bwo gutwara ubushyuhe: 16.3 W/m·K kuri 100°C

Igipimo cy'ubushyuhe: 16.0 × 10⁻⁶/°C (20-100°C)

Imiterere y'ubushyuhe bwinshi (Isanzwe):

Umuvuduko wemewe kuri 550°C: ≈ 85 MPa (ASME Igice cya II, Igice cya D)

Umuvuduko wemewe kuri 650°C: ≈ 40 MPa (iri hejuru ya 316L, isa na 316)

Imbaraga zo gucika kw'umuvuduko (amasaha 100.000 kuri 600°C): ≈ 80 MPa

Ubudahangarwa bw'umwuka: Bugera kuri 850°C mu kirere (ariko buri munsi ya 310)

Kugereranya na 304H, 316L:

TP316H ifite imbaraga zo gukurura kurusha 316L ku bushyuhe buri hejuru ya 550°C

TP316H ifite molybdenum (2-3%) – 304H ifite 0% Mo – bityo 316H ifite ubushobozi bwo guhangana n'imyobo mu duce twa chloride.

TP316H ikundwa kurusha 304H iyo umwuka wa superheater urimo trace chloride (urugero, uturutse ku mazi make)

TP316H irahenze kurusha 304H bitewe n'uko Mo irimo

Iyubahirizwa ry'Uburebure bw'Ibipimo n'Amahame

Ikintu Ibisobanuro
Igisanzwe ASTM A312 / ASME SA312 (na A213, A269, A999)
Uburyo bwo gukora Igishushanyo mbonera gikonje (CD), Ishyushye irangiye (HF)
Intera y'Ubugari bwo Hanze 21.3mm – 610mm (1/2″ – 24″)
Ubunini bw'urukuta 0.5mm – 50mm (Gahunda ya 5S, 10S, 40S, 80S, 160, XXS)
Intera y'uburebure Uburebure busanzwe: 6m; Uburebure: 12m, 18m, kugeza kuri 18m
Irangizwa rya nyuma Iherezo Risanzwe (PE), Iherezo Rifite Imirongo Igororotse (BE)
Kurangiza ubuso Yakuwemo ibinure n'ibitonore, Yakuwemo ibinure by'akataraboneka
Ibyihanganire (kuri ASTM A999) OD: ± 0.5% cyangwa ± 3.2mm; Uburemere: ± 12.5% ​​(OD < 4″) / ± 15% (OD ≥ 4″); Uburebure: + 50mm / -0mm
Kugororoka ≤ 0.2% by'uburebure bwose (bwafashwe ukonje); ≤ 0.25% (bwarangiye bushyushye)

Ibipimo n'Ibisobanuro bihari – Umuyoboro w'icyuma kitagira umushongi wa ASTM A312 TP316H (Ingano zisanzwe zatoranijwe)

NPS OD (mm) Gahunda Uburemere (mm) Uburemere (kg/m2) Inzira Uburebure Busanzwe Uburyo busanzwe bwo gukoresha
1/2″ 21.3 40S 2.77 1.27 CD 6m Umuyoboro w'amashanyarazi (muto)
3/4″ 26.7 40S 2.87 1.69 CD 6m Ihuza ry'umutwe
1″ 33.4 40S 3.38 2.50 CD 6m Umuyoboro w'amazi
1-1/2″ 48.3 40S 3.68 4.05 CD 6m Umuyoboro w'ubushyuhe
2″ 60.3 40S 3.91 5.44 CD 6m / 12m Umurongo w'uruganda rutunganya ibikoresho
3″ 88.9 40S 5.49 11.3 CD/HF 6m / 12m Umurongo wo kohereza
4″ 114.3 40S 6.02 16.1 CD/HF 6m / 12m Imashini ihindura ubushyuhe
6″ 168.3 40S 7.11 28.3 HF 6m / 12m Umutwe w'ibikorwa
8″ 219.1 40S 8.18 42.6 HF Metero 12 Umurongo mukuru w'umwuka ushyushye
10″ 273.0 40S 9.27 60.3 HF Metero 12 Umuyoboro w'umwuka ushyushye
12″ 323.9 40S 10.31 79.8 HF Metero 12 Umutwe w'icyuma gishyushya cyane
16″ 406.4 40S 12.70 123.4 HF Metero 12 Ubunini bw'umurambararo

*Ingano zihariye zirenze izi ntera zirahari. TP316H isanzwe igenwa hamwe n'imiterere y'umuti uteretse; ku bijyanye n'ikoreshwa ry'ibice by'umuti, kugenzura ingano y'ibice (ASTM 5-7) akenshi birakenewe.*

Amabwiriza n'Ibyiciro by'Icyuma Gitambitse Gisanzwe Gidafite Umushongi Ushyushye Cyane Cyakozwe na Womic Steel

Igisanzwe Ibyiciro by'icyuma Uburyo busanzwe bwo gukoresha Uburyo bwo gukora
ASTM A312 TP316H, TP304H, TP321H, TP347H Ubushyuhe bwinshi, burwanya gukurura CD/HF
ASTM A213 TP316H, TP304H, TP321H, TP347H Boiler, superheater, imiyoboro ihindura ubushyuhe CD
ASTM A269 TP316H Imiyoboro rusange ya serivisi CD
EN 10216-5 1.4919 (316H) Imiterere y'umuvuduko, ubushyuhe bwinshi CD/HF

Ikoreshwa:Imiyoboro ya Superheater (service chloride), ibyuma bishyushya, ibihindura ubushyuhe (ubushyuhe bwinshi + chloride), imiyoboro ishyushya ibikoresho byo gutunganya (sulfure + chloride), ibyuma bishyushya ibikoresho byo mu bwoko bwa chemical bishyushya cyane.

Uburyo bwo gukora - Umuyoboro w'icyuma kidafunze utagira umugozi (Ukonje / Ushyushye)

Womic Steel ikoresha inzira ebyiri z'ibanze zikozwe mu buryo butagoranye mu gukora TP316H. Kugira karuboni nyinshi bisaba kugenzura neza kugira ngo hirindwe imvura ya karuboni mu gihe cyo kuyitunganya.

Uburyo bwo gukurura ubukonje (CD) - Ubugari buto kugeza ku buringanire buri hagati (21.3–219.1mm OD):

Igenzura ry'ibikoresho fatizo (Billet):Billet yemejwe ko ibigize TP316H (Cr 16-18%, Ni 10-14%, Mo 2-3%, C 0.04-0.10%).

Gutegura imyitozo ngororamubiri:Kata neza, ucukure hagati, ushyushye kugeza kuri 1150-1250°C.

Gutobora / Gucura ibyuma bizunguruka:Inyama z'inka zishyushye zitobowe kugira ngo habeho igikonoshwa cy'ubusa.

Gushyuha cyane:Igikonoshwa cy'ubururu cyazungurutse hejuru ya mandrel kugeza ku ngano iri hagati.

Guteka ibiryo:Gukuraho igipimo mbere yo gushushanya ahantu hakonje.

Igishushanyo Gikonje (Amapasi Menshi):Inyuzwa mu cyuma gikozwe mu cyuma gipfundikiye kugeza ku bipimo bya nyuma. Inyuzwamo inshuro nyinshi hamwe n'uburyo bwo kugabanya cyane.

Gufata umuti:1040-1120°C, amazi azimya. Ni ingenzi cyane mu gushonga kwa karubide.

Kugorora no Gukata Kurebure

Guteka no gushyuha

NDT:Umuyoboro wa Eddy (100%) + ikizamini cya hydrostatic.

Igenzura rya nyuma n'ibimenyetso

Uburyo bushyushye burangiye (HF) – Ubugari buri hagati kugeza kuri bunini (114.3–610mm OD):

Gushyushya Ifishi:1200-1280°C

Gutobora

Gutembera Guhoraho (Mandrel Mill)

Uruganda rupima ingano

Gufata umuti:1040-1120°C, amazi azima.

Guteka no gushyuha

Ikizamini cya NDT n'amazi

Igenzura rya nyuma n'ibimenyetso

Ibitekerezo byihariye kuri TP316H:

Karuboni nyinshi ikenera gukonjesha vuba nyuma yo gukurura amazi (ni ngombwa ko amazi acika)

Irinde ko umuntu yahura n'ibintu igihe kirekire mu gihe cyo kubigaragaza (425-870°C)

Ku bijyanye no gusudira mu murima, koresha 316H cyangwa 316L filler; ubushyuhe nyuma yo gusudira ntibukunze gukorwa

Uburyo bwo kugenzura no gupima ubuziranenge bw'umuyoboro wa ASTM A312 TP316H w'icyuma kidashonga neza

Urugendo Uburyo bwo kugenzura Intego
Ibikoresho fatizo Isesengura ry'Ubutabire (OES) Kugenzura TP316H (C 0.04-0.10%, Cr 16-18%, Ni 10-14%, Mo 2-3%)
Ibikoresho fatizo Isuzuma ry'umukandara Umusaruro ≥ 205 MPa, Gufata ≥ 515 MPa
Ibikoresho fatizo Ingano y'ibinyampeke (ASTM E112) Ubusanzwe ASTM 5-7 ni yo ikoreshwa mu gutera imbaraga
Nyuma yo Gufata Umuti Ikizamini cy'Ubukomere ≤ 90 HRB
Umuyoboro warangiye Ikizamini cy'amazi (Ni ngombwa) Ubusugire bw'igitutu – 85-100% SMYS
Umuyoboro warangiye Ikizamini cya Eddy Current (100%) Ubusembwa bw'ubuso/ubw'inyuma y'ubuso
Umuyoboro warangiye Ikizamini cyo Kugorora/Gushyushya Ubuhanga bwo gukora ibintu mu buryo bw'ikoranabuhanga
Umuyoboro warangiye PMI Emeza amanota (Cr, Ni, Mo)
Umuyoboro warangiye Ikizamini cyo kwangirika kw'ibinure (A262 Practice E) Gutahura uburyo bwo gupima (bishobora kuba ngombwa mu gukoresha imashini zisudiye)
Umuyoboro warangiye Ubushyuhe buri hejuru (niba byavuzwe) Genzura imbaraga ku bushyuhe bw'imikorere
Umuyoboro warangiye Ishusho n'Ibimenyetso Gukurikirana

Ibizamini by'Ubushyuhe Bukabije:

Ikizamini cyo gukurura ubushyuhe buri hejuru (urugero, kuri 600°C)

Ikizamini cyo gucika kw'umurabyo (ku bijyanye no gucika kw'umurabyo mu buryo bw'ingenzi)

Ikizamini cyo kurwanya imiyoboro y'amazi (ASTM G48) cyo gukoresha chloride

Porogaramu z'ibanze - Umuyoboro w'icyuma kitagira umushongi wa ASTM A312 TP316H

Imashini zishyushya cyane n'izishyushya amazi (serivisi ya kloride ishyushya cyane):Mu nganda zikora lisansi aho umwuka urimo chloride nkeya (zikomoka ku mazi mabi cyangwa amazi yo mu nyanja ashyushye). Molybdenum ya TP316H itanga ubushobozi bwo kwirinda imyobo mu gihe karuboni nyinshi itanga imbaraga zo kuzamuka.

Ibikoresho n'imiyoboro bihindura ubushyuhe (ubushyuhe buri hejuru, amazi akonjesha cyane):Utwuma dushyushya dukoresha amazi akonjesha cyane (afite ubushyuhe bwinshi, ashobora kongera gukoreshwa) ku bushyuhe buri hejuru ya dogere selisiyusi 500 ku ruhande rw'agasanduku.

Imiyoboro y'ubushyuhe bw'ibikoresho byo gutunganya ibyuma (ahantu hashyushye cyane harimo sulfur + chloride):Ibishyushya by'ibikoresho by'ubushyuhe bitunganya slate za sulfure nyinshi kandi zifite chloride nyinshi. TP316H irwanya sulfure ndetse n'ibice bya chloride.

Imitwe y'amashanyarazi agezweho mu nganda zitanga amashanyarazi:Inganda zitanga ingufu zikomeye cyane zifite ubushyuhe bw'umwuka bugera kuri 600-620°C busaba imbaraga zo gukurura no kurwanya ogisijeni.

Imirongo ya peterolikemike (ibiryo birimo chloride):Imiyoboro y'ifuru icukuramo ethylene aho ibiryo birimo chloride organic.

Imashini zikora imiti zikoresha ubushyuhe bwinshi (zirimo chloride ihumanya):Imashini zitunganya hydrocarboni ifite chlorine ku bushyuhe buri hejuru.

Uburyo bwo kugarura ubushyuhe bw'imyanda (imyuka ihumanya ikirere):Imashini zihindura ubushyuhe zigarura ubushyuhe zivuye mu myuka irimo chloride na sulfure.

Ibyiza n'Ibibazo Bikunze Kubazwa mu byuma bya Womic Steel – Umuyoboro w'icyuma kitagira umushongi wa ASTM A312 TP316H

Gupfunyika:

Ubwirinzi bwo kurwanya ingese:Impapuro za VCI cyangwa plastike zipfunyitse. Kugira ngo serivisi ikoreshwe mu bushyuhe bwinshi, nta bisigazwa by'amavuta bisigaye.

Ingofero z'inyuma:Imipfundikizo ya pulasitiki yo gushyiramo impera zikozwe mu giti.

Guhuza (Ubugari buto):Imipfunyika irimo imishumi y'icyuma n'impapuro zifatanye.

Udupaki twihariye (Ubugari bunini):Igipfunyika cya pulasitiki.

Amasanduku y'ibitiku bikorwa by'ingenzi mu bushyuhe buri hejuru.

Kohereza:

Ibikoresho bifite uburebure bwa ≤ 610mm, bigabanya ubunini ku ngano nini.

Inyandiko:MTC 3.1/3.2, raporo y'ibizamini bya hydrotest, raporo za eddy current/UT, raporo ya PMI, raporo y'ibipimo, urutonde rw'ibipakiye, COO. Raporo z'ibizamini byo gucikamo udukoko iyo ubisabye.

Ibyiza n'Ibibazo Bikunze Kubazwa mu byuma bya Womic Steel – Umuyoboro w'icyuma kitagira umushongi wa ASTM A312 TP316H

Kuki wafatanya na Womic Steel mu gukora umuyoboro udafite umugozi wa TP316H?

Ingano yuzuye: Ifite ishusho ikonje 1/2″ – 8″, Ishyushye irangizwa 4″ – 24″.

Gutera umuti wose nyuma yo kuwutunganya (1040-1120°C, amazi yo kuzimya).

Kugenzura ingano y'ibinyampeke (ASTM 5-7) kugira ngo birusheho gukomera.

Ibipimo bya molybdenum (2.0-3.0%) - byemejwe na PMI.

Hari uburyo bwo gupima ubushyuhe n'ubukonje buri hejuru.

Igihe cyo guhatana: iminsi 25-35 kuri CD, iminsi 35-50 kuri HF.

Icyemezo cyisi yose: ISO 9001, PED (CE), EN 10204 Ubwoko 3.2.

Ibibazo Bikunze Kubazwa (Ibibazo Bikunze Kubazwa) - Umuyoboro w'icyuma kitagira umushongi wa ASTM A312 TP316H

Q: Ni irihe tandukaniro riri hagati ya TP316H na TP316L?
A: TP316H ifite karuboni nyinshi (0.04-0.10% ugereranije na ≤ 0.03% kuri 316L), ibyo bikaba bitanga imbaraga nyinshi cyane zo gucika kw'izuba ku bushyuhe buri hejuru ya 550°C. 316L irwanya cyane ingese hagati y'udusimba nyuma yo gusudira. Ku bikoresho bifite ubushyuhe bwinshi (hejuru ya 550°C) n'imitsi, koresha TP316H. Ku bikoresho bisudiye bidakoresha ubushyuhe nyuma yo gusudira ku bushyuhe buri hasi, 316L ni yo ikwiriye. TP316H kandi irimo molybdenum imwe (2-3%) yo kurwanya imyobo.

Q: Ni ryari nkwiye guhitamo TP316H kuruta TP304H?
A: Niba ahantu hashyuha cyane harimo chloride (urugero: umwuka urimo chloride ntoya, icyuma gikonjesha, icyuma gikozwe mu ibumba gifite umunyu wa chloride), hitamo TP316H kubera ubushobozi bwayo bwo kurwanya molybdenum. Niba chloride zitahari, TP304H irahendutse cyane. Zombi zifite imbaraga zisa ku bushyuhe bugera kuri 650°C.

Q: Ni ubuhe bushyuhe ntarengwa bwa serivisi ya TP316H?
A: TP316H ifite agaciro kemewe k’umuvuduko muri ASME Igice cya II, Igice cya D kugeza kuri 815°C (1500°F). Ariko, ku bushyuhe bw’igihe kirekire, ikoreshwa kugeza kuri 700°C. Hejuru ya 700°C, ingano ifite chromium (309, 310) cyangwa aloyi za nikeli zishobora gukenerwa kugira ngo habeho ubudahangarwa bw’amazi. Mu bidukikije birimo chloride, ubushyuhe ntarengwa bushobora kugabanywa no kudahangarwa kw’imyobo aho kuba ukugenda.

Q: Ese TP316H ishobora gukoreshwa mu gihe yasuwede?
A: Ku bijyanye n'ikoreshwa ry'umuvuduko, ASTM A312 isaba gusudira umuti nyuma yo gukora imiyoboro (atari nyuma yo gusudira umurima). Ku gusudira umurima wa TP316H, ubushyuhe nyuma yo gusudira (gusudira umuti) muri rusange ntabwo ari ingirakamaro, bityo abakora ibikoresho benshi bakoresha icyuma cya 316L cyuzuza icyuma kugira ngo birinde kwangirika kwa HAZ. Ariko, kugira ngo serivisi ikoreshwe mu bushyuhe bwinshi aho gukurura ari ngombwa, gusudira 316H bishobora kuba ngombwa. Womic itanga imiyoboro ya TP316H mu buryo bwo gusudira umuti; gusudira umurima bigomba gukoresha icyuma gikwiye n'ubushyuhe buke.

Q: Ese TP316H isaba kugenzura ingano y'ibinyampeke kugira ngo serivisi yo gukurura igere?
A: Ku birebana na serivisi y'ubushyuhe bwinshi aho gukurura ari ikintu cyo kwitabwaho mu buryo bw'igishushanyo mbonera, Igice cya I na VIII bya ASME bisaba kugenzura ingano y'ingano. TP316H ubusanzwe ifite ingano y'ingano ya ASTM 5-7. Womic ishobora gutanga raporo zo gupima ingano y'ingano iyo ibisabye.

Q: Ni ubuhe buryo bwo gusudira bw'icyuma busabwa kuri TP316H?
A: AWS A5.9 ER316H (ihuza karubone nyinshi) cyangwa ER316L (ikarubone nkeya) irashobora gukoreshwa. Kugira ngo habeho guhuza imbaraga zo gukurura mu isudira, ER316H irasabwa. Ariko, ku gusudira mu murima aho ubushyuhe nyuma yo gusudira budashoboka, ER316L ikunze gukoreshwa kugira ngo hirindwe ko ibintu byangirika. Uwashushanyije agomba kugena akurikije ubushyuhe bwa serivisi n'ibisabwa ku muvuduko.

Q: Ni ryari igihe gisanzwe cyo gutanga umuyoboro wa TP316H udafite umugozi?
A: Iminsi 25-35 kuri CD (umurambararo muto kugeza kuri hagati), iminsi 35-50 kuri HF (umurambararo munini). Igihe cyo gukoresha TP316H gisa na 316L. Isuzuma ry’umuntu wa gatatu ryongeraho iminsi 7-14. Isuzuma ry’ibizamini riyongeraho iminsi 14-21.

Icyitonderwa cy'umushinga - Gusimbuza Superheater y'Uruganda rw'amashanyarazi rwa Combined Cycle mu Burasirazuba bwo Hagati (UAE)

Igihugu:Ibihugu by'Abarabu (Abu Dhabi – Inkombe z'Inyanja ya Arabiya)
Igipimo n'Icyiciro:ASTM A312 TP316H (idafite umushono) – hamwe n'ibizamini by'inyongera byo kurwanya gucika no kwangirika kw'imiyoboro
Ingano n'ingano:

OD 60.3mm (2″) × Igipimo 80S (Uburemere bwa 5.54mm) – metero 2.000 (hafi toni 14) – Ifite ubukonje

OD 88.9mm (3″) × Igipimo 80S (Ubwinshi bwa 7.62mm) – metero 1.500 (hafi toni 18) – Ifite ubukonje

OD 114.3mm (4″) × Igipimo 80S (Uburemere 8.56mm) – metero 800 (hafi toni 14) – Ifite ubukonje

OD 168.3mm (6″) × Gahunda 80S (10.97mm WIT) – metero 400 (hafi toni 12) – Ishyushye cyane
Igiteranyo:Metero 4.700, hafi toni 58

Ibisobanuro:ASTM A312 TP316H ifite umushongi ugororotse, urimo amazi n'ibinyampeke, impande zirimo imirasire. Isuzuma rya Hydrostatic. Umuyoboro wa Eddy (CD) na UT (HF). PMI kuri buri muyoboro hamwe no kugenzura Mo (2.2-2.6% Mo). Igipimo cy'ingano y'ibinyampeke gitegetswe (ASTM 5-7, cyagezweho 5.5-6.5). Ingufu za Charpy kuri -20°C (spec 27J, cyagezweho 80-140J). Isuzuma ry'ubushyuhe bwo hejuru kuri 600°C (spec: umusaruro ≥ 100 MPa, wagezweho 120-150 MPa; igenzura ≥ 200 MPa, cyagezweho 260-310 MPa). Isuzuma rya Creep rupture kuri 600°C, 50 MPa kuri 1,000h - nta gucika. Isuzuma rya Pitting Corruption kuri ASTM G48 Uburyo A (6% FeCl₃, amasaha 24 kuri 22°C) - nta gucika. Ikizamini cyo kwangirika hagati y’udusimba duto dukurikije ASTM A262 Practice E (gutsinda - nta bushobozi bwo kubikora). Igenzura rya gatatu ryakozwe na TÜV UAE.

Porogaramu:Gusimbuza imiyoboro n'imitwe y'amashanyarazi mu ruganda rw'amashanyarazi ruhuza (turbine ya gaze + HRSG) ruherereye ku nkombe z'inyanja ya Arabiya. Iyi superheater itanga umwuka kuri 580°C, 12.5 MPa. Uru ruganda rukoresha amazi yo mu nyanja gukonjesha kuri condenser, naho amazi yo mu mazi ya HRSG arimo chloride nto (2-5 ppm Cl⁻ ituruka ku gutakaza amazi akonje). Imiyoboro ya TP304H superheater yabanje yagize ikibazo cyo kwangirika nyuma y'imyaka 8 ikora bitewe n'imiyoboro yatewe na chloride mu gace gashyuha cyane. TP316H yatoranijwe kubera ingano yayo ya molybdenum (2-3%) itanga ubushobozi bwo kurwanya imiyoboro, hamwe na karubone nyinshi (0.06-0.08%) kugira ngo ikomere kuri 580°C.

Ibibazo bya tekiniki n'ibisubizo:

Gushonga kw'ibice kuri 580°C bivuye kuri chloride nto– TP304H (0% Mo) yashyizwe mu mwobo iyo chloride (2-5 ppm) yinjijwe mu mwobo. TP316H hamwe na Mo 2.3-2.5% yatanze PREN 25-26. Womic yakoze ikizamini cya G48 cyo gupima kuri 22°C, 40°C, na 50°C (bigaragaza imiterere y’aho yashyizwe). Nta mwobo kuri 22°C na 40°C; nta mwobo ushyirwamo gato kuri 50°C nyuma y’amasaha 72 (byemewe kuko ubushyuhe bwa serivisi ari 580°C ariko nta mazi y’amazi, ahubwo ni ayo yashyizwemo gusa). Umukiriya arabyemerewe.

Ingufu zo gucika ku bushyuhe bwa 580°C– TP316H ifite karuboni 0.06-0.08% n'ingano y'ibinyampeke ASTM 6 yatanze imbaraga zo gucika kw'inyuma kwa 55 MPa kuri 600°C mu masaha 100.000 (byari byateganyijwe). Womic yakoze ikizamini cyo gucika kw'inyuma kwa 1.000h kuri 600°C, 50 MPa – nta gucika kw'inyuma, uburebure bwose bwa 11%. Umukiriya arabyemerewe.

Kugenzura ingano y'ingano y'ibinyampeke kugira ngo habeho kubahiriza amategeko ya ASME Igice cya I– Imiyoboro ya Superheater isaba ingano ya ASTM y'ibinyampeke 5-7. Ingano ya Womic y'ibinyampeke igenzurwa binyuze mu bushyuhe bwo gukurura amazi (1070-1100°C) n'igipimo cyo gukonjesha. Ibisubizo: ASTM 5.5-6.5 ku cyuma cy'ibanze, ASTM 6-7 ku isudira (kugira ngo hamenyekane aho bihurira). Biremewe.

Impamyabushobozi yo gusudira mu murima– Itsinda rishinzwe kubungabunga uruganda ryari rikeneye WPS yujuje ibisabwa kugira ngo ihindurwe imiyoboro. Womic yatanze ama coupons 25 yo gusudira (2″ na 4″ Schedule 80S) hamwe na WPS hakoreshejwe GTAW hamwe na ER316L filler (kugira ngo hirindwe ubushyuhe), gushyushya 10-20°C, interpass ≤ 150°C, ubushyuhe bugera kuri 1.5 kJ/mm. Kuponi zatsinze RT, PT, tensile, Charpy kuri -20°C, na G48 pitting test kuri 40°C. Umukiriya yemeje uburyo bwo gukora.

Ubudahangarwa bw'ingufu kuri 580°C hamwe na chloride nto– TP316H ikora igipimo cya Cr₂O₃ kirinda, ariko chloride zishobora kwangiza igipimo. Womic yakoze ikizamini cya oxidation cy’izunguruka (500 cycles, 580°C → ambient, hamwe na 50 ppm Cl⁻ spray buri nshuro 10). Kongera ibiro 0.15 mg/cm² - byemewe.

Ibikoresho bijyana uruganda rw'amashanyarazi rwa Abu Dhabi– Imiyoboro yoherejwe iva i Shanghai ijya Abu Dhabi, hanyuma ijyanwa mu ruganda. TÜV yagenzuye imiyoboro ku cyambu. Toni 58 zose zatanzwe mu bicuruzwa 2 mu byumweru 8. Nta kutubahiriza amategeko.

Ibisubizo:Imiyoboro mishya ya TP316H superheater yashyizweho mu gihe cy'ibura rya 2 C 2024. Nyuma y'amezi 10 ikora, igenzura ryakozwe hakoreshejwe borescope ryagaragaje ko nta mwobo warimo, nta guhindagurika kw'amazi, kandi nta gupima ogisijeni. Uruganda rwiteze igihe cy'imyaka irenga 20 (ugereranije n'imyaka 8 kuri 304H). Uruganda rwashyizeho uburyo bwa TP316H ku bice byose bya superheater n'ibishya mu nganda zabo z'amashanyarazi zo ku nkombe aho hari trace chloride.

Umuntu wo kuvugana nawe:
Urubuga: www.womicsteel.com
Imeri: sales@womicsteel.com

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Womic Steel – Umufatanyabikorwa wawe wizeye w’imiyoboro ya ASTM A312 TP316H y’icyuma kidasa neza, ikoreshwa mu gutanga serivisi z’ubushyuhe bwinshi, imiyoboro y’ubushyuhe bwinshi, ibidukikije bishyushya cyane, ndetse no gutanga amashanyarazi ku isi yose.