Incamake y'ibicuruzwa - Irushanwa rya EAF Slag Pot
An Inkono y'ibisuguti bya EAF(cyangwaifuru y'amashanyarazi ikoresha icyuma gishyushya) si ubwoko buto bw'inkono ya BOF ihindura imiterere gusa. Ikora munsi y'ubwoko butandukanye rwose bw'ibintu biyitera guhangayika bituma iba imwe mu nganda zikora ibyuma zisaba cyane.
Amatanura y'amashanyarazi akora ibintu bivanze mu byiciro buriIminota 45–90– akenshi ubushyuhe 12 kugeza kuri 20 ku munsi. Buri ruziga rukubiyemo:
1. Kuzuzahamwe n'ibisigazwa byashongeshejwe kuri 1.600–1.700°C (harimo n'ibitonyanga by'icyuma)
2. Gufatamu gihe inkono itwarwa mu nsi y'ubutaka butaringaniye
3. Guta imbundabinyuze mu kugorora k'umuyoboro, rimwe na rimwe bigatera ku nkombe z'aho umuyoboro w'amazi uherereye
4. Gukonjesha umwukakugeza munsi ya 300°C mbere y'uko kuzuza ikindi - bigatuma habaho ubushyuhe bwinshigushyuha cyane
5. Bitandukanye n'inkono za BOF zisanzwe zihabwa slag imwe kuri buri simburana, inkono za EAF zishobora gukorerwahogushyushya no gukonjesha vuba kugeza ku nshuro 20 ku munsiUku kuzenguruka kw'ubushyuhe bwinshi biteraumunaniro ukabije w'ubushyuhe– uburyo bwa mbere bwo gutsindwa ku nkono za EAF slag.
Byongeye kandi, ubuziranenge bwa EAF slag buratandukanye cyane bitewe n'ubwiza bw'ibisigazwa, inyongera za alloy, n'uburyo bwo gutunganya. Slag ishobora kuba ** yoroheje cyane** (CaO nyinshi, ifata) cyangwaaside(SiO₂ nyinshi, amazi). Buri kimwe gikenera imiterere y'imbere n'uburyo ibintu biyigaragaramo bitandukanye.
Womic Steel yateye imbereInkono z'ibisuguti zikozwe neza na EAFbikemura ibibazo bitatu byihariye:
●Umunaniro ukabije w'ubushyuhe– bikemurwa n'icyuma gito cyane + uburyo bwo gushyushya bugenzurwa n'ubushyuhe
●Gukonjesha ibisigazwa by'amazi– byakemuwe hakoreshejwe ibara ry’imbere rifite imiterere ibiri kandi rirwanya uduti
●Kwangirika kwa mashini mu gihe cyo gujugunya imyanda– bikemurwa n'inkombe ikomeye n'imiterere ifata ingaruka
Kuki wahitamo Womic Steel kuri EAF Slag Pot yawe?
| Ikiranga | Akamaro ka EAF |
| Icyuma gikozwe muri mikorosoli ya Nb-V | Ingano nto y'ibice bya niobium na vanadium pin, bitinda gutangira kwangirika kw'ubushyuhe. Byagaragaye ko byongera imikorere kugeza ku gutsindwa ku kigero cya 70% ugereranije n'icyuma gisanzwe. |
| Kuzimya byihuse + Gutemba | Nyuma yo kwiyunga, umwuka uhatirwa (utari umwuka uhagaze) ukora imiterere myiza ya pearlite + bainite - ubudahangarwa bw’ubushyuhe buri hejuru cyane. |
| Igikombe cy'imbere gifite imigozi ibiri | Agasozi ko hejuru ni 12°, agasozi ko hasi ni 8°, gafite agace karinganiye ka mm 150 aho umuntu yakubita. Igihe cyo kurekura slag cyagabanutseho 40% mu igeragezwa ryo mu murima. |
| ** Irangi ririnda inkoni (Imbere)** | Irangi rya alumina-silicate rifite ibice bibiri rishyirwamo ubugari bwa mm 3, rirwanya gufatana kw'ibanze kw'ibumba. Igihe cyo kongera gukoresha kirenga amezi 12. |
| Uburyo bwo gushushanya trunnion | Ku nkono zirengeje toni 50, dushobora gutanga uduce duto tw’icyuma twakozwe n’utwo twateranijwe ukwatwo (dufunze neza + dusudira neza) kugira ngo tumara igihe kinini cyane. |
| FEA ihinduka hamwe no kugenzura ubushyuhe | Dukoresha uruziga 1.000 rwa 800°C ΔT (gushyushya 300°C →1.600°C, gukonjesha 1.600°C →300°C) kugira ngo twemeze ko nta gucika kw'imashini. Raporo irimo. |
| Igishushanyo mbonera cy'ubushyuhe buke | Ubunini bw'inkuta bukozwe neza bugabanya ubushyuhe mu gice cyo hejuru cy'uruziga - ahantu hakunze kugaragara cyane. |
| EAF Gukora Interface yihariye | Duhindura imiterere y'inkono yo hejuru kugira ngo ihuze n'ifunguka ry'urugi rw'ifuru yawe n'imiterere y'umuyoboro wo gukanda - nta gusuka cyangwa gusuka. |
Dutanga kandigahunda yo kugenzura ubwikorezi bw'ibinyabiziga bishongeshejwe n'amazi– dutoza abakozi banyu gukora UT mu kazi, kandi dusimbuza abakinnyi ku murongo wateganyijwe, tugagabanya igihe cyo kuruhuka kitateganijwe.
Ibisobanuro bya tekiniki – EAF Optimized Slag Pot
Ingano y'ubushobozi isabwa ku bunini busanzwe bwa EAF
| Ubushobozi bwa EAF Nominal (toni) | Ingano y'ibisigazwa kuri buri bushyuhe (toni) | Ubushobozi bwo gukoresha mu nkono (toni) | Uburemere bw'inkono (toni) | Ingendo za buri munsi (zisanzwe) |
| 60 | 12–18 | 15–20 | 12–18 | 15–20 |
| 80 | 16–24 | 20–30 | 18–26 | 15–20 |
| 100 | 20–30 | 30–40 | 26–36 | 12–18 |
| 120 | 25–35 | 40–50 | 36–46 | 12–15 |
| 150 | 30–45 | 50–65 | 46–60 | 10–15 |
| 180 | 40–55 | 65–80 | 60–75 | 8–12 |
Ubushobozi bw'inkono bugomba kuba hagati ya 1.2–1.5× slag kugira ngo ifuro rivemo slag idasendereye.
Ingano y'ibikoresho byihariye bya EAF
| Icyiciro | Imiterere mito | Ubudahangarwa bw'Umunaniro Ukabije w'Ubushyuhe | Ibyiza kuri |
| ZG270-500 Yahinduwe (Nb 0.03%, V 0.05%) | Ferrite/pearlite nziza | +++ | EAF rusange, ihendutse |
| GS-20Mn5 (1.1120) | Martensite ishyushye + bainite | ++++ | EAF ifite imbaraga nyinshi hamwe n'ingendo nyinshi ku munsi |
| ASTM A27 65-35 Mod (hamwe na Cu + Ni) | Martensite yazimye kandi ishyushye | ++++ | Ibyuma bitagira umugese EAF (ibisigazwa byangiza) |
| 1.6220 (16MnCr5) | Agasanduku karimo kaburimbo + igice gikomeye cy'umubiri | +++++ | Serivisi idasanzwe > amagare 20 ku munsi |
Inama yacu:Ku bikorwa byinshi bya EAF,GS-20Mn5 + yazimye kandi ishyushyeitanga uburinganire bwiza bw'ikiguzi, kurwanya umunaniro w'ubushyuhe, no gusana.
Ibiranga ingano yihariye ya EAF
| Ikiranga | Ibisabwa na EAF | Igishushanyo mbonera cy'icyuma cya Womic |
| Uburebure bw'uruti rwo hejuru | Igomba kuba iri hasi bihagije kugira ngo igere munsi y'urugi rw'ibitaka ariko iri hejuru bihagije kugira ngo hirindwe ko amazi yagwa | Urugabano rw'imbere rwagutse (uruhande rwo gukubitaho) rufite uburebure bwa mm 100 ugereranije n'urugabano rw'inyuma |
| Inguni yo Kuzunguruka ya Trunnion | Ubushyuhe bwa 45° kugira ngo ubusa bushire burundu | Umurongo wa Trunnion uhagaze kuri mm 50 ugana ku munwa usukamo amazi – wiyinjiza amazi |
| Imiterere yo hasi | Ifite imiterere y'urutare rufatana rwa EAF | Agace k'umugongo ka 120° gafite umurambararo wa mm 50 ku mfuruka - bikuraho agatsinsino k'umukara |
| Amakoti yo guterura | Izindi ntera zo guterura kugira ngo zitangwe | Udupira tune tw'ingenzi two gukoresha imikandara |
| Umwobo wo kuvoma (si ngombwa) | Kugira ngo usukemo ibisigazwa by'amazi mbere yo gukonja neza | Umwanya wa mm 50 ufite umugozi, uherereye ku gice cyo hasi cyane |
Amakuru y'ikizamini cy'umunaniro ukabije w'ubushyuhe (Yakozwe mu buryo bwa simulated)
| Igipimo | Agaciro |
| Igipimo ngenderwaho cy'igerageza | Imbere mu mubiri w'umugore (hashingiwe kuri ASTM E606) |
| ΔT kuri buri ruziga | 1,300°C (300°C → 1,600°C → 300°C) |
| Guma ku bushyuhe ntarengwa | Iminota 10 |
| Uburyo bwo gukonjesha | Umwuka ukoreshwa ku ngufu (wigana imiterere nyayo y'ubutaka) |
| Ifite uburebure bwa mm 1 (icyuma gisanzwe) | Ingendo ~1,500 |
| Inzira zo kuzenguruka kugeza kuri 1mm crack (Womic EAF-grade) | Ingendo ~3,200 |
| Iterambere | + 113% |
Igenzura ry'Ubuziranenge bw'Inkono ya EAF Slag - Igenzura ry'Ubushyuhe
Uretse NDT isanzwe, dukoraikizamini cy'ihindagurika ry'ubushyuheku bipimo bya mbere. Agasanduku gato k'igerageza (uburyo bumwe bwo kuvura ubushyuhe) gashyirwa mu buryo bwihuse bw'ubushyuhe mu itanura ryacu rya laboratwari. Imyanya ipimwa hakoreshejwe uburyo bwo gupima irangi buri myenge 500. Ikizamini kirarangira iyo uburebure bw'iminyange burenze mm 3. Umubare w'iminyange wagezweho uranditswe kandi wemejwe ko uzahura n'ibyo ukeneye byibuze (ubusanzwe myenge 2,500).
Izindi genzura zijyanye na EAF:
Ikarita ya ultrasound y'ubugari bw'urukuta– dukora ikarita y'ubugari bw'inkono yose ifite amabara, igaragaza ahantu hose hari munsi y'amazina.
Igenzura ry'umuzi wa trunnion– dukoresheje igipimo cyihariye cy’imiterere, twemeza ko radius = 50mm min.
Ubugororangingo bw'urugi– nyuma yo gukoresha ubushyuhe, dupima ubugari bw'inkombe; kunyura hagati ya ≤5mm bituma urugi rw'inkengero rukwira neza.
Uburyo bwo gukora - EAF Duty Cycle Casting
1. Ubwubatsi bw'ibyihariye– Dusesengura EAF yawe: gukora, uburyo bwo gukomanga, gusiga slag basicity, cycles ku munsi, ubushobozi bwa crane, n'imiterere y'ubutaka.
2. Gusimbuza uruziga rw'ubushyuhe rwa FEA– Inzira 1.000 zo kuri interineti zigaragaza ahantu hashyushye; twongeraho imbavu cyangwa tugahindura ubunini hakurikijwe uko bikwiye.
3. Ishusho ifite ishusho ya EAF– Harimo umurambararo w'imbere uzamutse n'aho inkingi iherereye idahuje.
4. Icyuma Gisukuye Cyane– EAF + LF + VD + isuka itwikiriwe na gaze. Intego S<0.012%, P<0.015%, H<2ppm.
5. Gutanga Ishusho Imwe– Inkono y’inyongera + ibiti (cyangwa ibiti bitandukanye by’ibumba ku toni zirenga 50).
6. Gukomera bigenzurwa– Gukoresha exothermic risers gusa ku bice binini; bikonjesha hafi y'aho trunnion consent zihurira kugira ngo wirinde gushonga.
7. Uburyo bwo kuvura ubushyuhe– Ifunze (umwuka uhatirwa) + Ishyushye → imiterere myiza ya bainitic.
8. First UT na MT– Kwanga inkono iyo ari yo yose ifite inenge z'umurongo >2mm.
9. Igikombe cy'imbere cy'imashini– Imirimo ya CNC yo gutunganya imiterere y'imirongo ibiri.
10.Shyiraho irangi rirwanya uduti– Ibice bibiri bya ceramic, byose hamwe bifite 2.5–3.0mm DFT, byavuwe kuri 350°C.
11.NDT ya nyuma (Phased Array UT)– Ibande ku turere tw’impinduka.
12.Ikizamini cyo gutwara imizigo (ni ngombwa)– Hamwe n'umutangabuhamya, hakoreshejwe akazu k'umutwaro gapima ubushobozi bwa 1.25×.
Gupakira no Kohereza Inkono za EAF Slag
Inkono za EAF akenshi ziba nto ugereranyije n'inkono za BOF ariko zitangwa ku bwinshi. Dutanga:
●Igishushanyo gishyirwa hamwe– hamwe n’ibikoresho bitandukanya ibiti, inkono zigera kuri 3 zishobora gushyirwa mu gikoresho kimwe cya metero 40 (kugabanya ikiguzi cy’imizigo).
●Ibikoresho byo gusiga ibyuma byihariye– ku bicuruzwa byinshi byoherezwa mu nkono, bishobora kongera gukoreshwa.
●Igihe cyo gutangira ingingo ya mbere– Ibyumweru 16 (harimo ikizamini cy’imiterere n’icyitegererezo).
●Igihe cyo gutangira gukora icyiciro cy'abantu– Ibyumweru 8-10 kugira ngo ubone izindi mashini.
Inyigo z'ibizamini byibanze kuri EAF
Urubanza rwa 1: 80t EAF, Mini-Mill yo muri Mexique - Kurandura umunaniro uterwa n'ubushyuhe
Ikibazo:Inkono zabanje zimaze amezi 9 (hafi 4.500) hanyuma zitangira gucikamo uduce tw’imirasire ku nkengero z’umugezi.
Igisubizo:Womic yatanze inkono za GS-20Mn5 zifite imiterere ifunze kandi ishyushye, imbere hafite imiterere ibiri ihanamye, hamwe n'igitambaro kidafatana.
Ibisubizo:Nyuma y'amezi 14 (incuro 7.200), nta mivuniko igaragara. Icyitonderwa cya kabiri cy'inkono 12 cyashyizweho.
Igice cya 2: 150t DC EAF, uruganda rukora ibitamenwa rwo muri Koreya y'Epfo – Ibitamenwa byangiza cyane
Ikibazo:Ibisigazwa byinshi bya Cr2O3 byariye mu nkono zisanzwe mu mezi 6.
Igisubizo:ASTM A27 65-35 yakozwe mu buryo bwihariye, yongewemo Cu (0.5%) na Ni (1.0%), hamwe n'igitambaro cya ceramic ku buso bwose bw'imbere.
Ibisubizo:Igihe cyo gukora cyariyongereye kugeza ku mezi 18 – 3x mbere. Inkono zipfutse zagabanyije igihe cyo gukonjesha ibishishwa ku kigero cya 50%.
Igice cya 3: 60t EAF, Ubuhinde - Gukoresha imashini kenshi (ubushyuhe burenze 20 ku munsi)
Ikibazo:Inkono zacitse mu mezi atatu bitewe n'igihe gito cyo gukonjesha hagati y'ingendo.
Igisubizo:Inkono yahinduwe ifite ibice by'inkuta bito (40mm vs 60mm) hamwe n'imbavu zo hanze zo gukonjesha kugira ngo yihutishe ubushyuhe. Yongeyeho inama yo gukonjesha ahantu hakoreshwa umwuka mwinshi.
Ibisubizo:Gucika kw'ingufu byatinze kugera ku mezi 10. Uburemere buke bw'inkono bwagabanije kwangirika no kwangirika kw'ingufu.
Porogaramu – Aho EAF Slag Pots ari ngombwa
●Amaduka ya EAF y'ibyuma bya karuboni(ibicuruzwa birebire, amagorofa)
●Icunga rya EAF ritarangwamo ifu(ibisigazwa byangiza cyane)
●Icuma gikozwe mu byuma bikozwe mu cyuma n'ibikoresho
●Amatanura y'icyuma gikozwe mu byuma(icyuma n'icyuma gikoreshwa mu gucukura)
●Gukora ibyuma bishingiye kuri siponji / DRI(ubushyuhe bwinshi bwa FeO2)
●Inganda za EAF zitunganya ivumbi(gukuramo zinc mu mukungugu wa EAF)
Ibibazo Bikunze Kubazwa (Ibibazo Bikunze Kubazwa) – EAF Specific
Q: Namenya nte ko EAF yanjye ikeneye icyuma cyihariye cyo gukaraba?
A: Niba ukoresha ubushyuhe burenze 10 ku munsi cyangwa ukagira imivuniko mu mezi 12 ku nkono zisanzwe, ukeneye igishushanyo mbonera cya EAF. Nanone, niba ubonye ko ibisigazwa bifashe cyane cyangwa bisaba kuvunika n'intoki, imiterere yacu yo kwirinda gufatisha izagufasha.
Q: Ese nshobora gukoresha icyuma kimwe cyo gusukamo slag kuri BOF na EAF?
A: Ntibyemewe – EAF pots zagenewe kwihuta mu gusiganwa, inkuta nto, n'imiterere itandukanye yo gufatana kw'ibisigazwa. Gukoresha BOF pots muri EAF bitera kwangirika vuba; gukoresha EAF pots muri BOF bishobora kuzishyushya cyane. Buri gihe koresha pots zabugenewe.
Q: Mutanga gahunda zo gutanga inkunga cyangwa zo guhanahana ingano?
A: Yego – dufite isafuriya y'icyuma nk'icyitegererezo cya serivisi: wishyura kuri toni y'icyuma cyakozwe, kandi ni twe dufite kandi tukabungabunga. Nibura imyaka 5. Saba ibisobanuro birambuye.
Q: Ni iyihe nshuro isanzwe yo kumara igihe cyo gutwikira irangi risanzwe?
A: Mu bikorwa bisanzwe bya EAF (ibisigazwa by'ibanze, iminota 15 ku munsi), irangi rimara amezi 9-12. Gusimbuza bishobora gukorwa mu ruganda rwawe n'abatekinisiye bacu (cyangwa dutanga ibikoresho byo gusimbuza). Igiciro cyo gusimbuza igisenge ni ~15% by'igiciro gishya cy'inkono.
Q: Wakwitwara ute mu gihe icyinjizwa cy’ibikoresho gitangiye gushya mu buryo bwihutirwa?
A: Dufite akantu gato ko kubikamo ibintu bishya (inkono 2-4) gasanzwe mu bubiko bwacu. Ku bakiriya bafite amasezerano yo gutanga serivisi, dutwara ibicuruzwa mu ndege mu masaha 72.
Q: Ese ushobora kongeramo ibikoresho bipima ubushyuhe mu nkono?
A: Yego – dushobora gushyiramo imifuka ya thermocouple (ahantu hagera kuri 4) dukoresheje Inconel sheathing. Sensors zishobora guhuzwa na monitor igendanwa cyangwa zigahuzwa na DCS y'uruganda rwawe.
Q: Ni iki gisabwa kugira ngo EAF slag ifatanye?
A: Igikombe cy'imbere kigomba kuba gikozwe mu mashini ipima Ra ≤ 6.3 μm. Ubuso bukozwe mu buryo bwa "as-cast" butuma gifatana. Igishushanyo cyacu gifite imiterere ibiri hamwe n'uburyo bwo gukora neza bigabanya gufatana cyane.
Q: Nakora iki ngo nsukure isafuriya y'ibisuguti niba ibisuguti byakonjeshejwe imbere?
A: Ntugakoreshe uburyo bwo gukubita ku rukuta rw'inkono - ibyo bitera imiturire. Ahubwo, koresha uburyo bwo gukata umuyoboro wa ogisijeni, hanyuma ushyushye inkono neza. Uburyo bwacu bwo gutwikira bugabanya impanuka.
Witeguye kunoza uburyo bwo gucunga ibishishwa bya EAF?
Hamagara Womic Steel kugira ngo ubone amakuruisuzuma ry'umunaniro w'ubushyuhe ku buntuby'inkono zawe zikoreshwa mu gusya ubu – tuzakugira inama yo guhindura imiterere no guhanura igihe serivisi ishobora kumara.
Urubuga: www.womicsteel.com
Imeri: sales@womicsteel.com | eaf@womicsteel.com
Terefone/WhatsApp/WeChat:
Victor: +86 15575100681
Jack: +86 18390957568
Womic Steel – Yakozwe mu rwego rwo gukora ibyuma bikozwe mu ikoranabuhanga.








