Incamake y'ibicuruzwa - Inkono nini y'ibisigazwa ni iki?
A inkono nini y'ibisuguti(bikunze kwitwaikiyiko gikomeye cyo gukaraba, indobo y'ibisuguti ifite ubushobozi buhanitsecyangwaInkono ihindura slag ya BOF) ni ubwato bunini bw'icyuma bwagenewe gukusanya, gutwara no gusohora imyanda ishongeshejwe mu itanura rikora ibyuma byinshi. Bitandukanye n'inkono zisanzwe zikoreshwa mu nganda ziciriritse, inkono nini z'imyanda zikorainganda z'ibyuma bivanzeaho abahindura ibyuma bakora toni 200–350 z'icyuma kuri buri bushyuhe, bigatanga ingano nini y'ibisigazwa bipima toni 60 kugeza ku zirenga 100 kuri buri nkono.
Izi nkono zikorera kuri1,600°C – 1,700°Ckandi bigahangana n'ihungabana rikomeye ry'ubushyuhe (kuva ku ifu ishyushye cyane kugeza ku mwuka uri mu kirere mu gihe cyo kujugunya imyanda), ingaruka za mashini zituruka ku gukoresha icyuma, ndetse n'ingufu za shimi zituruka ku bice by'ibanze bya mfu. Imiterere yabyo igomba kandi kwakiraimitwaro ihindagurikamu gihe cyo kugonga no kwihangana igihe kirekire mu gihe cy'imigendekere ikomeye ihoraho.
Inkono nini za Womic Steel zikoreshwa mu gusana ibyuma zikozwe hakoreshejwegucukura igice kimwe, gukuraho ubushuhe ubwo aribwo bwose bushobora guhinduka ahantu ho gutangiza imyanda. Buri gice cyakozwe hakoreshejweisesengura ry'ibintu bifite iherezo (FEA)kuringaniza imbaraga, ibiro, no kwirinda umunaniro ukabije w'ubushyuhe.
Kuki wahitamo Womic Steel ijyanye n'ibyo ukeneye mu nkono nini ya Slag?
| Akamaro | Inyungu Irambuye |
| Gukata mu buryo buhuriweho ku ngano nini cyane | Ifite ubushobozi bwo gucukura toni zigera kuri 300, uburyo bwacu bukuraho imigozi yo gusudira nubwo yaba ifite ubushobozi bwa toni zirenga 100 - ni ingenzi cyane mu gukumira ihungabana rikomeye mu nganda nini. |
| Icyuma gisukuye cyane | Gushonga kwa EAF + gutunganya LF + VD degassing bigabanya S kugeza kuri ≤0.015%, P kugeza kuri ≤0.018%, hydrogen kugeza kuri ≤2 ppm, bigatuma habaho ubushobozi bworoshye bwo guhindagurika no kurwanya gucika kw'ibinure biterwa na hydrogen. |
| Igishushanyo mbonera cy'umunaniro ushyushye gikozwe mu buryo bwihariye | Ibice by'inkuta binini bifite imiyoboro myiza y'urukiramende, imiyoboro yihariye yo kugabanya imihangayiko, hamwe no gukomera gucungwa kugira ngo bigabanye uburemere bw'imihangayiko imbere. |
| Urwego rwa NDT ruteye imbere | Ut yuzuye y'ubwinshi bw'amajwi (harimo no gupima imiterere y'imirongo y'amajwi), Phased Array UT yo gupima imiterere y'amajwi, na ACFM yo gupima imiterere y'ubuso - birengeje amahame mpuzamahanga. |
| Igihe kirekire cyo gutanga serivisi | Amakuru aturuka mu nganda zikora ibikoresho by’ikoranabuhanga agaragaza ko inkono nini za Womic zirenga buri giheIgare 8.000mbere yo gusana ikintu gikomeye, ugereranije n'amasaha 5.000 yo gusana inkono zisanzwe cyangwa zifite ibice byinshi. |
| Inkunga y'ibikoresho biremereye | Uburyo bwo gutwara abantu bujyanye n'uburyo busanzwe: ibikoresho byo kuraramo, amato atwara imizigo, ubwato butwara imizigo burimo n'ubukorano bw'amakaroni. Dutanga serivisi ku cyambu cyose gikomeye ku isi hamwe n'ubwishingizi bwuzuye. |
| Ibyemezo by'Uruhande rwa Gatatu | Dukorana na DNV, ABS, LR, TÜV mu isuzuma ry’igishushanyo mbonera no kugenzura uko ibintu bikorwa; EN 10204 Type 3.2 certificates zirahari. |
Womic Steel ikorana n'itsinda ryawe ry'abahanga kuva ku rwego rwo gusesengura ibitekerezo, ikoreshejeFEA n'uburyo bwo kwigana imiterere y'ubushyuhekugira ngo tumenye neza ubugari bw'urukuta, imiterere y'icyuma gikomeretsa, n'imiterere y'icyuma mbere yuko dutangira gushushanya.
Ibisobanuro bya tekiniki – Inkono nini y'ibitaka (toni 60–100+)
Ubushobozi n'Ubunini bw'Ingano
| Ubushobozi bwo mu rwego rwo hejuru (toni) | Uburemere busanzwe (toni) | Ingano (m³) | Ingano yo hasi (mm) | Ingano yo hejuru (mm) | Uburebure (mm) |
| 60 | 45–55 | 28–35 | 1,600 | 2,400 | 2,100 |
| 70 | 55–65 | 32–40 | 1,700 | 2,550 | 2,250 |
| 80 | 60–72 | 36–45 | 1,800 | 2,700 | 2,400 |
| 90 | 68–80 | 40–50 | 1,850 | 2,800 | 2,500 |
| 100 | 75–90 | 45–58 | 1,950 | 2,950 | 2,650 |
| >100 (byakozwe ku giti cye) | kugeza kuri 120+ | kugeza kuri 70+ | gukorerwa imashini | gukorerwa imashini | gukorerwa imashini |
Ibipimo byose ni icyerekezo; ingano za nyuma zikozwe neza hakurikijwe aho crane yawe iherereye ndetse n'uburebure bw'umuyoboro wo gukubita mu itanura.
Ibyifuzo ku bijyanye n'ibikoresho ku nkono nini
| Icyiciro | Igisanzwe | Imbaraga zo Gukurura (MPa) | Imbaraga z'umusaruro (MPa) | Uburebure (%) | Ikwiriye cyane |
| ZG310-570 | GB/T 11352 | ≥570 | ≥310 | ≥15 | Ihendutse kandi ikomeye, BOF/EAF nini muri rusange |
| ZG340-640 | GB/T 11352 | ≥640 | ≥340 | ≥12 | Ubukomere bwinshi no kurwanya gucikagurika |
| GS-20Mn5 | DIN 17182 | 500-650 | ≥300 | ≥22 | Imishinga y'i Burayi, uburyo bwo gusudira bunoze mu gusana |
| ASTM A27 65-35 | ASTM | ≥448 | ≥241 | ≥24 | Amabwiriza yo muri Amerika ya Ruguru, amateka yemejwe |
| 1.6220 (16MnCr5) | EN 10293 | 600-800 | ≥400 | ≥14 | Porogaramu zihariye zo gukurura cyane |
Igishushanyo mbonera cya Trunnion Heavy-Duty
| Igipimo | Ibisabwa ku nkongoro za Slag za toni 60–100 |
| Ibikoresho | 40CrNiMo cyangwa 34CrNiMo6 (irwanya umunaniro mwinshi) |
| Uburyo bwo Gutera | Icupa ry'icyuma rikozwe mu buryo bwa "Integrated" rifite ibikoresho bikonjesha imbere kugira ngo ribe ryiza |
| Uburyo bwo kuvura ubushyuhe | Irazimye + Ifite imbaraga zo kugera kuri 32-38 HRC |
| Igipimo cya NDT | Igice cya V cya ASME, UT ku burebure bwose bw'umugozi + agace ka radius |
| Ikintu cy'umutekano | 4:1 kuri FEM/ISO 8686 ku bikoresho byo guterura |
| Ikizamini cy'umutwaro w'ibimenyetso | Ubusa ariko bushobora gukorwa n'umutangabuhamya |
| Urugendo | Ubushyuhe | Igihe | Gukonjesha |
| Gukomeza ubuzima | 880–920°C | Igice cy'isaha 1.5/25mm | Umwuka cyangwa umwuka uhatirwa kugira ngo bihinduke neza |
| Gupima | 560–620°C | Igice cy'amasaha 2/25mm | Umucyo |
| (Uburyo bwo kugabanya stress) (Uburyo bwo kugabanya stress) | 520–550°C | Amasaha 4-8 | Gukonjesha itanura |
Porogaramu yo Kuvura Ubushyuhe ku Mabuye Manini
Uburinzi bw'ubuso ku nkono nini z'ibitaka
| Akarere | Ibisobanuro | Intego |
| Igikombe cy'imbere | Imashini ikoze neza, ihanamye ≥ 8° ugana hagati | Gusohora vuba ibisigazwa by'amacandwe, wirinde ko bikonjeshwa |
| Urugabano rwo hejuru | Ikomejwe n'inkombe zivanze | Ubudahangarwa bw'ingaruka mu gihe cyo guta ibintu bidafite ishingiro |
| Intebe za Trunnion | Ifite ubushobozi bwo kwihanganira H9 | Ikoreshwa neza n'ingufu za crane |
| Igikonoshwa cyo hanze | Isuku ya Sa 2.5 + aluminiyumu silicone coating (250μm DFT) | Ubudahangarwa bw'ubushyuhe bugera kuri 800°C |
Igenzura ry'Ubuziranenge ku Nkono nini zo Guteka Ibisigazwa by'Ibisuguti - Birenze Ibipimo
Ku nkono nini cyane zo gusya, Womic Steel ikoreshaGahunda y'igenzura ry'ingingo 12byagenewe gucukurwa mu buryo bunini:
| Urugendo | Igenzura | Uburyo / Ibisanzwe | Kwemera |
| 1 | Ibikoresho fatizo | Spektrometero + OES | Isesengura ryuzuye ry'inkongoro |
| 2 | Igenzura ry'ibimera | Gusuzuma hakoreshejwe laser ya 3D | ± 2mm y'ishusho |
| 3 | Ubushyuhe buri mu ibumba | Urutonde rwa kamera zikoresha ubushyuhe | Ibyuzuza bingana |
| 4 | Ultrasonic nyuma yo gusuka | Scanner ya UT yikora (ibintu 64) | Nta jwi riri hejuru ya 80% DAC |
| 5 | Agace ka Trunnion | Icyiciro cyagenwe UT + TOFD | Nta busembwa bw'imbonerahamwe > 3mm |
| 6 | Agace k'amakuru gafite imbaraga za rukuruzi | Uburyo bwose bwo gukwirakwiza umugozi | Ibimenyetso by'umurongo ntarengwa |
| 7 | Raporo y'ibipimo | Imashini ikurikirana imirasire ya laser + CMM ku mashini zifata imirasire | Muri ≤1mm iyo umuntu ahagaze neza |
| 8 | Gupima ubukana bw'ubukomere | Ubukomere bwa Leeb bugendanwa (amanota 20) | Inzu imwe ± 10HB |
| 9 | Ikizamini cya mekanike | Gufatana + Charpy-V (-20°C / -40°C) | Iminota y'amanota yo guhura. |
| 10 | Ingufu zituruka ku mazi (cyangwa amazi) | 1.5x umuvuduko w'akazi | Nta gusohoka cyangwa guhinduka kw'ibintu |
| 11 | Ikizamini cyo gupakira imizigo (ni ngombwa) | Ubushobozi bwa 1.25x ku mpande | Guhinduka burundu <0.1% |
| 12 | Ishusho ya nyuma n'ikimenyetso | Ifite amafoto meza cyane + amashusho yafashwe | Gukurikirana byuzuye |
Inyandiko zose zishyizwe hamwe muDosiye y'ubuziranengebyatanzwe hamwe n'ibicuruzwa.
Uburyo bwo gukora - Kuva ku byuma bishongeshejwe kugeza ku nkono nini y'ibisuguti yiteguye gukoreshwa
●Ubwubatsi na FEA- Ishusho y'imiterere y'ubushyuhe iteganya ahantu hashyushye, kwibanda ku munaniro, n'igihe umuntu ananiwe.
●Ibumba ry'umucanga ryacapwe mu buryo bwa 3D (ku bijyanye n'imiterere y'imiterere igoye)- Uburyo bworoshye bwo gukora ibishushanyo byihuse ku miterere y'imbavu.
●Imiterere ikomeye y'ibishushanyo– Igishushanyo cy’imbaho/icyuma cyakozwe na CNC kugira ngo gikoreshwe neza kenshi.
●EAF Melting + LF + VD– Ikora icyuma gisukuye cyane kandi gifite uburyo bwo kugenzura imiterere yacyo.
●Gusuka hasi (Gusuka rimwe)– Inkono yose – igikombe, ibiti, n'imbavu zo gushimangira – byasutswe icyarimwe.
●Gukomera mu buryo bwa 'Sigmate'– Ibikoresho byo kuzamuka no gukonjesha biyobowe na CAE kugira ngo bikureho icyuho cyo gushonga.
●Uburyo bwo kuvura ubushyuhe– Gutunganya no gushyushya mu itanura rinini rikoreshwa mu modoka (kugeza kuri metero 12).
●Gusukura no Gufata Amasashe mu Buryo Bugoye– Gusya hakoreshejwe robo kugira ngo uburebure bube buhamye.
●Isuzuma ritangiza– UT yuzuye + urutonde rw'ibyiciro + MT.
●Gutunganya imashini– Urusyo rurerure rukora ku myobo y'imigozi n'igice cyo hasi cy'igikombe.
●Gusiga no gushyira ikimenyetso bya nyuma– Irangi rishyuha cyane + inomero y'uruhererekane ifite ikimenyetso.
●Gusohora no Kohereza– Gukoresha amakamyo aremereye n'ibyemezo byo gufunga.
Gupakira no Kohereza Inkono nini cyane zo mu bwoko bwa Slag
● Kwimura ibyuma bicukurwamo toni 60–100 bisaba ibikoresho byihariye. Womic Steel itanga:
●Icyambu cyo gupakira:Shanghai, Tianjin, cyangwa hafi y'uruganda rwacu rw'ibyuma
●Uburyo bwo gutwara:Ibikoresho byo mu bwoko bwa Flat rack (kugeza kuri toni 45), ibikoresho bifunguye hejuru (kugeza kuri toni 35), cyangwa bimeneka ku bikoresho bikoreshwa mu buryo butandukanye
●Kurinda:Amasaro y'icyuma yihariye, ingufuri zo kuzunguruka, iminyururu ifite icyemezo cyemewe cyo gufunga
●Ikimenyetso:Amabwiriza yo gukurura imbaraga, guterura ibintu, uburemere, n'uburyo bwo kubikoresha mu ndimi 3
●Inyandiko:Gahunda yo kohereza ibicuruzwa biremereye, kubahiriza amategeko agenga ibicuruzwa (niba nta bicuruzwa biteje akaga), n'ubwishingizi kugeza kuri 110% by'agaciro k'inyemezabuguzi.
Dufasha kandi mu guhuza abaguzi no kugenzura uburyo ibicuruzwa bishyirwa mu bubiko.
Inyigo z'Urugero - Imikorere Nyayo Ikomeye
Amazina y'abakiriya ni ibanga; inyandiko zemewe ziraboneka iyo ubisabye.
Urubanza rwa 1: Inkono ya BOF Slag ya Toni 85 yo mu bwoko bwa Brezili Integrated Mill (CSN)
Ikibazo:Inkono zisanzweho zaracitse nyuma y’amasaha 3.000, bitera ikibazo cyo kubura amazi mu gihe kitateganijwe ndetse n’ingaruka z’umutekano.
Igisubizo:Icurwa rimwe rikoresheje icyuma cya ZG340-640, ishusho yo hasi yakozwe neza na FEA, umurambararo wo hejuru ufite ubugari bwa mm 100. UT ku mizi y'igiti ifite umurongo wihariye.
Ibisubizo:Inkende ya mbere yagezemoIgare 10.200nta kintu na kimwe cyacitse. Naguze izindi 15 mu myaka 3 ishize.
Igice cya 2: Inkono y'umuriro w'amatanura y'amashanyarazi ya Toni 100 - Umucuruzi w'icyuma wo muri Turukiya
Ikibazo:Ubushyuhe bukabije bwatewe n'ubushyuhe bwinshi cyane (CaO/SiO₂ >3). Inkono gakondo zimaze igihe kiri munsi y'umwaka umwe.
Igisubizo:Ingano ya Mo na Ni ifite ingano nini (isa na GS-20Mn5 yahinduwe), igabanya umwuka nyuma yo gushyushya, irinda gupfuka imbere.
Ibisubizo:Ubuzima bw'ikigereranyo bwariyongereye kugeza kuriAmezi 14– 40% birebire kurusha uwatanze ibicuruzwa mbere. IMPUNZI Y'UBWISHYINZIRA BW'INYUNGU mu mezi 8.
Isanduku ya 3: Ikiyiko cya Slag cya Toni 110 cyihariye – Canadian Mining & Smelting Complex
Ikibazo:Inzira yo gutwara troli ifite uburebure bwa metero 2.8 mu gihe yasabaga ubushobozi bwa metero 45.
Igisubizo:Imiterere y'inyuma ifite imigozi ikomeye, yakozwe kandi icuzwe neza. FEA ihamye yagaragaje umutekano.
Ibisubizo:Itangwa mu byumweru 42 (harimo n'ubwubatsi), iracyakora nyuma y'imyaka 6.
Porogaramu – Aho Ibikoresho Binini bya Slag Excel
●Iduka ry'ibikoresho by'ibanze bya ogisijeni (BOF)– Ibikoresho bihindura toni 180 kugeza kuri toni 350
●Ifuru y'amashanyarazi ifite imbaraga nyinshi cyane (EAF)– gukora ibyuma bikozwe mu bisigazwa by'imyanda
●Ubuhanga mu by'ibyuma bwa kabiri (LF/VD)- Gufata no kwimura ibintu bidafite ifu
●Imashini zishongesha ibyuma zidakoresha fer– gushonga kw'umuringa, nikeli idakomeye
●Ibimera bitwika imyanda– gutwara ibintu bishyushye cyane
●Inganda zikora ibyuma bifite amatanura manini akoreshwa mu byuma
Ibibazo Bikunze Kubazwa (Ibibazo Bikunze Kubazwa) – Ibirimo byose bishya
Q: Kuki inkono nini zikoreshwa mu gusukamo slag zigomba kuba zikozwe mu buryo bumwe aho kuba zikozwe mu buryo bwa slag?
A: Imigozi ishongeshejwe mu nkono nini ihura n'itandukaniro rikomeye ry'ubushyuhe (1,600°C imbere no hanze). Kutagera ku bushyuhe bituma habaho imivuniko ku mano yo gushongesha mu gihe cy'amasaha make nk'2,000. Gushongesha mu buryo buhuriweho bikuraho imirongo yose yo gushongesha, bigakwirakwiza imivuniko mu buryo bumwe binyuze mu cyuma gihuye.
Q: Ni gute wagerageza inkono y'ibisuguti ya toni 100 kugira ngo urebe niba hari inenge zihishe?
A: Duhuza ibizamini bya ultrasonic byikora (AU) hamwe n'ibice by'itsinda kugira ngo dusuzume ingano 100% by'ingano, hamwe na termography mu gihe cyo gukoresha ubushyuhe, hamwe no kugenzura uduce twa magnetic ku buso bwose. Uturere twa trunnion dukorerwaho indi gahunda yo gukwirakwiza imiraba (TOFD) kugira ngo hamenyekane imivuno.
Q: Ese dushobora gukoresha icyuma kimwe cyo gusukamo slag kuri serivisi ya BOF na EAF?
A: Ntibyemewe. Ifu ya BOF iraryoshye cyane ariko irakoresha imiti myinshi; Ifu ya EAF ifite ubushyuhe bwinshi kandi irimo ibyuma. Dushushanya inguni n'imirongo y'inkuta z'inkono by'umwihariko ku buryo bumwe. Ifu yakoreshejwe inshuro ebyiri akenshi ntikora neza.
Q: Ni ryari igihe gisanzwe cyo gutanga icyuma gitwara toni 70?
A: Ibyumweru 22-26 kuva byemejwe burundu ku gishushanyo. Ibi birimo gukora ibishushanyo (ibyumweru 4), gusuka no gutunganya ubushyuhe (ibyumweru 6), NDT (ibyumweru 2), no gukora imashini/gusiga (ibyumweru 2). Gutumiza vuba bishoboka hamwe n'ibishushanyo bisanzweho.
Q: Ni ibihe bintu nshobora kwitega mbere yo gusana bwa mbere?
A: Dushingiye ku makuru yacu yavuye mu nganda 38 zikora ibikoresho byabugenewe, imikorere y'impinduka mbere y'uko haboneka ikintu cyose gishobora kugaragara ku buso niIgare 8.200Gusya gato bishobora kongera igihe cyo kubaho kugeza ku nshuro 12.000. Gusubiramo burundu ni ngombwa buri myaka 10 cyangwa ukwezi 15.000.
Q: Ese ushobora gutanga ibikoresho byo gupima ubushyuhe mu buryo bwikora cyangwa mu buryo bwo kugenzura ubushyuhe?
A: Yego. Dushobora gushyira thermocouples mu gice cyo hasi cy'inkono (dufite imifuka irinda) hanyuma tugashyiraho agakoresho ko gushyiramo ibikoresho bya radar slag. Imiyoboro y'insinga irashyirwamo kugira ngo hirindwe ko hari udukingirizo two hanze.
Q: Ni ubuhe bunini bw'umurambararo w'inyuma ushobora gucukura?
A: Uruganda rwacu rukora ibikoresho by'ubwubatsi bifite uburebure bwa metero 3.6 (santimetero 142). Ibikoresho binini bishobora gukorwa hakoreshejwe uburyo bwo gusuka no gusudira ibice bitandukanye, ariko turasaba cyane ko ibikoresho by'ubwubatsi bikoreshwa mu gukora neza.
Q: Ese mutanga garanti y'igihe kirekire ku nkono nini z'ibisuguti?
A: Dutanga garanti y'amezi 18 / 5,000-cycles - icyo ari cyo cyose kiza mbere. Iyi ni inshuro ebyiri z'ibipimo ngenderwaho by'inganda. Ingwate ishingiye ku musaruro ishobora kumvikana ku byo gutumiza bisubirwamo.
Q: Ni gute wemeza imbaraga za trunnion nyuma y'ingendo nyinshi?
A: Turakugira inama yo gukoresha UT igendanwa buri mezi 12. Womic ishobora gutanga ibikoresho byo kugenzura imirima no kuyitoza. Iyo hagaragaye ko yangiritse cyane, ibyuma bishobora gutwikirwaho ibyuma byo gusudira hanyuma bigasubirwamo.
Q: Ese ushobora gushushanya inkono y'ibisuguti ijyanye n'ingufu zacu zisanzwe zikoreshwa mu gukurura ibisuguti utarinze guhindura ikreni?
A: Yego rwose. Dukeneye ishusho y'aho icyuma gishushanya (harimo ubugari bw'aho icyuma gifungura, uburebure bw'umuhogo, n'uburebure bw'aho icyuma gica). Duhuza neza imiterere y'icyuma gifata icyuma n'ibikoresho byawe byo guterura bisanzwe.
Witeguye kuvugurura itsinda ryawe rinini ry’ibicuruzwa byo mu bwoko bwa slag pot?
Hamagara Womic Steel kugira ngo ubone amakuruisuzuma ry'ubuhanga ridasaba inshinganoy'uburyo bwawe bwo gucunga ibintu birimo gushonga.
Urubuga: www.womicsteel.com
Imeri: sales@womicsteel.com
Terefone/WhatsApp/WeChat:
Victor: +86 15575100681
Jack: +86 18390957568
Womic Steel – Gushyiramo uburyo bwo gukora ibintu byizewe muri buri nkono nini y’ibisuguti, bikozwe mu buryo bumwe icyarimwe.








