English
Monel 400 (UNS N04400) – Ingano y'umuringa n'amabuye y'agaciro yo mu mazi n'ibinyabutabire Ishusho y'igaragara
  • Monel 400 (UNS N04400) – Ingano ya nikeli n'umuringa ikoreshwa mu mirimo yo mu mazi no mu bya shimi
  • Monel 400 (UNS N04400) – Ingano ya nikeli n'umuringa ikoreshwa mu mirimo yo mu mazi no mu bya shimi
  • Monel 400 (UNS N04400) – Ingano ya nikeli n'umuringa ikoreshwa mu mirimo yo mu mazi no mu bya shimi

Monel 400 (UNS N04400) – Ingano ya nikeli n'umuringa ikoreshwa mu mirimo yo mu mazi no mu bya shimi

Ibisobanuro bigufi:

Monel 400 (UNS N04400 /W.Nr. 2.4360 / NC15) ni aloyi ikoze mu buryo bwa nikeli-umuringa ifite ubushobozi bwo kurwanya ingese mu mazi yo mu nyanja, aside hydrofluoric, n'ahandi hantu hagabanya ubukana bw'ibinyabiziga. Womic Steel itanga Monel 400 mu buryo butandukanye bw'ibicuruzwa birimo umuyoboro udafite umugozi, umuyoboro wasutswe, icyuma gifunganye, icyuma gifunganye, icyuma gifunganye, icyuma gifunganye, icyuma gifunganye, icyuma gifunganye, icyuma gifunganye, insinga, amasoko, na valve zo mu buhanga bwo mu mazi, gutunganya ibinyabutabire, peteroli na gaze, n'ibindi bikoresho byo mu kirere.


Ibisobanuro by'ibicuruzwa

Ibisobanuro birambuye ku gicuruzwa

Ibirango by'ibicuruzwa

Incamake y'ibicuruzwa

Monel 400 ni yo aloyi y'umuringa ikoreshwa cyane na nikeli, izwiho imikorere yayo idasanzwe mu mazi yo mu nyanja no mu bidukikije byo mu nyanja. Iyi aloyi irangwa no kurwanya cyane ingese no kwangirika kw'ibinogo mu mazi kandi ikoreshwa cyane mu miyoboro y'amazi yo mu nyanja, ikoreshwa cyane mu miyoboro y'amazi yo mu nyanja, ibice bya valve, na sisitemu zo gukwirakwiza amazi yo mu nyanja. Monel 400 ifite imiterere myiza ya mekanike kuva kuri zeru kugeza ku bushyuhe bwinshi kandi ikorwa byoroshye hakoreshejwe uburyo busanzwe bwo gusudira. Hamwe n'imyaka myinshi imaze ikora neza mu gutunganya amazi yo mu nyanja no mu buvuzi, Monel 400 iracyari ibikoresho bikunzwe cyane mu bikoresho byo gufata amazi yo mu nyanja no mu gutanga serivisi za aside hydrofluoric.

Ibintu by'ingenzi biranga umuntu birimo:

  • Ubudahangarwa budasanzwe bwo kwangirikamu mazi yo mu nyanja no mu bidukikije byo mu nyanja
  • Ubudahangarwa bwiza cyane na aside hydrofluoricno kugabanya aside
  • Ubudahangarwa bwiza ku gucika kw'ibinogo no kwangirika kw'ibinure
  • Ingufu nyinshi n'ubushobozi bwo kugenda nezakuva ku bushyuhe bukabije kugeza ku bushyuhe bwinshi
  • Ubusudi bwiza cyanen'uburyo bwo gukora ibintu
  • Ntirikoresha ingufu za rukuruziimitungo
  • Gukurikiza amabwiriza ya NACE MR0175 / ISO 15156kubera serivisi mbi

Ibikoresho bya shimi

Igice Ibikubiye (%) Uruhare
Nickel + Cobalt (Ni + Co) 63.0 – 70.0 Igice cy'ibanze, gitanga ubudahangarwa ku ingese, ubudahangarwa ku buryo bwa SCC
Umuringa (Cu) 28.0 – 34.0 Itanga ubudahangarwa mu kugabanya aside n'umucanga mu mazi yo mu nyanja
Icyuma (Fe) ≤ 2.5 Igice cy'imiterere, kugenzura ikiguzi
Manganese (Mn) ≤ 2.0 Deoxidizer, irushaho gukora neza mu gihe cy'ubushyuhe
Karuboni (C) ≤ 0.30 Igenzurwa kugira ngo ikore neza kandi irusheho kugira imbaraga
Silikoni (Si) ≤ 0.50 Deoxidizer
Sulfure (S) ≤ 0.024 Igenzurwa neza kugira ngo ikore neza

Imiterere ya mekanike

Imiterere y'ubushyuhe bw'icyumba (Yasubiwemo)

Umutungo Ibisabwa bya ASTM Ibisanzwe byagezweho
Imbaraga zo Gukurura ≥ 480 – 655 MPa 70 - 95 ksi (480 - 655 MPa)
Imbaraga z'umusaruro (0.2% ku gipimo cyo kugabanya) ≥ 170 MPa 25 ksi (170 MPa)
Kurekura ≥ 30% 45 – 55%
Ubukomere 135 – 165 HRB 140 – 160 HRB
Ubucucike 8.80 g/cm³  
Urugendo rwo Gushonga 1300 – 1350°C  
Ubushobozi bwo gutwara ubushyuhe kuri 20°C 21.8 W/m·K  
Igipimo cy'ubushyuhe (20-100°C) 13.9 × 10⁻⁶/°C  
Modulus irashya 173 – 180 GPa  
Ubushobozi bwo kwihanganira amashanyarazi bwa rukuruzi Ntirikoresha ingufu za rukuruzi  

Imiterere y'ubushyuhe bw'impeshyi

Umutungo Agaciro
Imbaraga zo Gukurura 145 - 180 ksi (1000 - 1240 MPa)
Ubushyuhe bwo gukora -300°F kugeza 500°F (-184°C kugeza 260°C)

Ibyiza by'ingenzi bya Monel 400

Ubudahangarwa budasanzwe bwo kwangirika mu mazi yo mu nyanja– Monel 400 izwiho kurwanya cyane amazi yo mu nyanja n’ibidukikije byo mu nyanja. Iyi alloy igaragaza ubudahangarwa bwiza ku myobo n’imyanya, bigatuma iba ibikoresho bikundwa cyane mu gukoresha imiyoboro y’amazi yo mu nyanja, imiyoboro y’ipompo, imiyoboro y’imashini zitwara amazi, n’ibikoresho byo mu nyanja. Bitandukanye n’ibyuma byinshi bitangiza ibyuma, Monel 400 irwanya kwangirika kw’imyanya bitewe na chloride mu bijyanye no gutanga serivisi z’amazi yo mu nyanja.

Ubudahangarwa bwiza bwa aside hidrofluorike– Monel 400 ni kimwe mu bikoresho bike bishobora gufata aside hydrofluoric mu buryo bwinshi. Ingano yayo ya nikeli ituma idashobora guhangana na aside HF, bigatuma iba ibikoresho bisanzwe byo gukoresha aside HF mu bikoresho bitunganya imiti n'ibinyabutabire.

Kugabanya neza aside– Iyi aloyi igaragaza ubushobozi bwo kurwanya ingese mu kugabanya aside nka aside hydrochloric, aside sulfuric, na aside phosphoric, mu gihe nta bwoko bw’ibisigazwa bihari. Ingano yayo y’umuringa igira uruhare mu kurwanya ingese muri ibi bidukikije aho ibyuma byinshi bitarangirika byananirwa.

Ubushuti bwiza cyane– Monel 400 ishobora gusudira byoroshye hakoreshejwe TIG, MIG, gusudira uburinzi, n'izindi nzira zisanzwe. Guhuza icyuma gitanga ubushyuhe (AWS A5.14 ERNiCu-7) birasabwa. Muri rusange nta gushyushya mbere bikenerwa, kandi ubushyuhe nyuma yo gusudira si ngombwa ku bikorwa byinshi.

Imiterere myiza ya mekanike– Iyi aluminiyumu igumana imiterere myiza ya mekanike kuva ku bushyuhe bukabije kugeza kuri -184°C kugeza kuri 260°C (500°F) mu gukoresha ubushyuhe bw'impeshyi. Gukoresha ubukonje byongera imbaraga cyane ariko bigakomeza gutuma ihindagurika ry'ikirere rirushaho gukomera.

Iyubahirizwa rya NACE MR0175 / ISO 15156– Monel 400 yujuje ibisabwa kugira ngo ikoreshwe mu nganda za peteroli na gaze, irwanya gucika kwa sulfide stress (SSC) no gucika kwa hydrogen induced (HIC) mu bidukikije birimo H₂S.

Ntibikoresha magnetiki– Iyi aluminiyumu ntabwo ikoreshwa na rukuruzi, bityo ikaba ikwiriye gukoreshwa aho hagomba kwirindwa ingaruka mbi za rukuruzi, nko gukoresha ibikoresho byo mu mazi.

Monel 400 vs Monel K-500: Kugereranya

Umutungo Monel 400 Monel K-500
Ibikubiye muri aluminiyumu Nta na kimwe 2.30 – 3.15%
Ibikubiye muri Titanium Nta na kimwe 0.35 – 0.85%
Gukomeza Igisubizo gihamye Gukomera kw'imvura
Imbaraga zo Gukurura (zishyizwemo imbaraga) 480 – 655 MPa —
Imbaraga zo gukurura (zimaze igihe) — ≥ 1000 MPa
Imbaraga z'umusaruro (zigeze mu zabukuru) — ≥ 760 MPa
Ubucucike 8.80 g/cm³ 8.44 g/cm³
Ubukomere Hasi Hejuru
Byakunzwe cyane Ubudahangarwa bw'inkongi Ingufu nyinshi + kurwanya ingese

Igihe cyo guhitamo Monel 400:Gukoresha bisaba ubushobozi bwo kurwanya ingese mu mazi yo mu nyanja, aside hydrofluoric, no kugabanya aside aho imbaraga nyinshi zidakenewe. Iyi alloy ihendutse kandi yoroshye kuyikora kurusha K-500.

Igihe cyo guhitamo Monel K-500:Gukoresha bisaba imbaraga nyinshi (zingana n'icyuma gikomeye) hamwe n'ubudahangarwa bwa Monel. Ibisanzwe: imiyoboro ya pompe, ibifunga, amasoko, poromperi zo mu mazi.

Impapuro z'ibicuruzwa biboneka muri Womic Steel

Umuyoboro Udapfundikiye n'Umuyoboro Udapfundikiye

  • Ingano yo hanze:6mm – 200mm
  • Ubunini bw'urukuta:1mm – 20mm
  • Uburebure:Kugeza kuri metero 12
  • Amahame ngenderwaho:ASTM B165, ASTM B829, ASME SB-165
  • Porogaramu:imiyoboro ihindura ubushyuhe, imiyoboro y'amazi yo mu nyanja, imiyoboro ikoresha imiti, sisitemu zo mu mazi
  • Amagambo y'ingenzi:Umuyoboro wa Monel 400 udafite umugozi, umuyoboro wa UNS N04400, umuyoboro wa 2.4360, umuyoboro wa aloyi ya nikeli n'umuringa

Umuyoboro ushongeshejwe

  • Ingano yo hanze:50mm – 1000mm
  • Ubunini bw'urukuta:1.0mm – 20mm
  • Amahame ngenderwaho:ASTM B725, ASTM B730
  • Porogaramu:Imiyoboro minini y'amazi yo mu nyanja, sisitemu nini zo mu mazi
  • Amagambo y'ingenzi:Umuyoboro wa Monel 400 ushongeshejwe, umuyoboro wa alloy 400 ERW

Urubaho rw'icyuma (Rwuzengurutse, Rurerure, Rugororotse, Hex)

  • Ingano:3mm – 150mm
  • Ubuso:Ishyushye cyane, Irabagirana (ishushanyije ukonje), Ifite hasi, Irahindukiye
  • Amahame ngenderwaho:ASTM B164, AMS 4675, ASME SB-164
  • Porogaramu:Inkingi z'amavali, ibifunga, imigozi, ipompo, ibikoresho byo gukora, propellers
  • Amagambo y'ingenzi:Akabari ka Monel 400 gakozwe mu ruziga, akabari ka UNS N04400 gakozwe mu ruziga, akabari ka nikeli n'umuringa

Isahani y'icyuma n'urupapuro

  • Ubunini:1mm – 50mm
  • Ubugari:Kugeza kuri 2500mm
  • Amahame ngenderwaho:ASTM B127, ASME SB-127
  • Porogaramu:Ibikoresho by'ubwato, amasahani yo guhanagura ubushyuhe, ibice by'imiterere, ahantu hadafite plange
  • Amagambo y'ingenzi:Isahani ya Monel 400, urupapuro rwa alloy 400, isahani ya N04400

Igikoresho cy'icyuma n'umukandara

  • Ubunini:0.5mm – 6.0mm
  • Ubugari:10mm – 1500mm
  • Amahame ngenderwaho:ASTM B127
  • Porogaramu:Ibice byakozwe, imivure, imigozi yo kwagura, imitako
  • Amagambo y'ingenzi:Monel 400 coil, agace k'umuringa ka nikeli

Ibikoresho by'imiyoboro n'ibikoresho by'imiyoboro

  • Ubwoko:Ijosi, Gushishura, Gutabona, Gusunikira mu cyuho, Gusunikira mu ruziga, Guhuza imigozi, Ihuriro ry'imigozi
  • Ingano:1/2" – 24"
  • Igipimo cy'umuvuduko:Icyiciro cya 150 - Icyiciro cya 2500
  • Amahame ngenderwaho:ASTM B564, ASME SB-564, ASME B16.5, ASME B16.47
  • Ibikoresho:Inkokora, Tees, Reducers, Caps, Stub Ends, Couplings
  • Amagambo y'ingenzi:Ibyuma bya Monel 400, ibikoresho by'imiyoboro ya alloy 400, icyuma cya UNS N04400 cyo gusudira mu ijosi

Imashini zo gucura

  • Ubwoko:Impeta, disiki, imigozi, imiyoboro ya valve, ibice bya pompe, imigozi ya propeller
  • Uburemere:Kugeza kuri 3.000kg kuri buri gice
  • Amahame ngenderwaho:ASTM B564, AMS 4675
  • Amagambo y'ingenzi:Monel 400 forging, impeta ya alloy 400, blok ikoze mu buryo bw'ibumba

Valve za Monel 400

  • Ubwoko:Vali z'umupira, Vali z'irembo, Vali z'umubumbe, Vali zo kugenzura, Vali z'iplagi
  • Ingano:1/2" – 24"
  • Igipimo cy'umuvuduko:Icyiciro cya 150 - Icyiciro cya 2500
  • Ingano y'ubushyuhe:-184°C kugeza +260°C
  • Amahame ngenderwaho y'igishushanyo mbonera:API 608, API 6D, BS 6364, ASME B16.34
  • Intebe:Ifite isura ikomeye ya Stellite, PCTFE (cryogenic), RPTFE, PEEK
  • Ibikorwa:Amaboko, Amazi y'umuyaga, Amashanyarazi
  • Porogaramu:Sisitemu z'amazi yo mu nyanja, serivisi ya aside ya HF, inganda z'ibinyabutabire, serivisi yo gukamura peteroli na gaze
  • Amagambo y'ingenzi:Valve y'umupira ya Monel 400, valve y'irembo ya alloy 400, valve y'umuringa wa nikeli

Insinga n'Isoko

  • Umurambararo w'insinga:0.5mm – 12mm
  • Impeshyi:Gukora impeshyi ku buryo bwihariye
  • Amahame ngenderwaho:ASTM B164, AMS 4730
  • Amagambo y'ingenzi:Insinga ya Monel 400, amasoko y'umuringa ya alloy 400, insinga ya nikeli n'umuringa

Porogaramu za Monel 400

Ubwubatsi bw'Amato– Monel 400 ikoreshwa cyane mu miyoboro y'amazi yo mu nyanja, imiyoboro ya pompe, imiyoboro ya pompeli, ibice bya valve, ibikoresho bya platforme yo mu nyanja, n'inyubako zo mu nyanja. Kuba irwanya ingese n'ibimera mu mazi yo mu nyanja bituma iba ibikoresho bikundwa cyane mu bikoresho by'ingenzi byo mu mazi.

Gutunganya imiti– Iyi aloyi ikoreshwa cyane mu bikoresho byo gufata aside hydrofluoric (ibice bya alkylation), serivisi ya aside sulfurique na aside hydrochloric, ibikoresho bihindura ubushyuhe, inkingi zo gusya, n'imiyoboro y'amazi. Ubudahangarwa bwayo kuri aside HF ntibugereranywa n'ibindi bikoresho byinshi.

Peteroli na Gazi– Monel 400 yagenewe ibikoresho bya sour service, ibice bigize wellhead, n'inzira zo munsi y'inyanja zisaba ubudahangarwa ku bidukikije bya H₂S, CO₂, na chloride. Iyubahirizwa ryayo rya NACE MR0175 / ISO 15156 rituma habaho imikorere yizewe muri sour service.

Ibyerekeye ikirere– Iyi aluminiyumu ikoreshwa mu buryo bwa lisansi y’indege, ibice bya moteri, na sisitemu ya hydraulic aho hakenewe ubushobozi bwo kurwanya ingese n’ibintu bidakoresha ingufu za rukuruzi.

Ibinyamisogwe n'impapuro– Monel 400 ikoreshwa mu bikoresho byo gusya impumuro, ibikoresho byo gusibanganya, no mu buryo bwo kugarura imiti aho usanga hakunze kubaho imiti ikaze.

Imashini zihindura ubushyuhe– Iyi alloy ikoreshwa mu miyoboro ihindura ubushyuhe, imiyoboro ihindura umwuka, n'imiyoboro ihindura umwuka mu mazi no mu binyabutabire.

Valves na Pompe– Monel 400 ni ibikoresho bisanzwe bikoreshwa mu gukora valve, pompe, n'ibikoresho bikoresha amazi yo mu nyanja, aside HF, n'ibindi bikoresho bihumanya.

Amahame n'Ibisobanuro

Ifishi y'igicuruzwa Igipimo cya ASTM Igipimo cya ASME Igipimo cya AMS
Umuyoboro/Umuyoboro Udakora ASTM B165 ASME SB-165 —
Umuyoboro ushongeshejwe ASTM B725, ASTM B730 ASME SB-725, SB-730 —
Akabari/Inkoni ASTM B164 ASME SB-164 AMS 4675
Isahani/Urupapuro/Igice ASTM B127 ASME SB-127 —
Imashini zo gucura ASTM B564 ASME SB-564 AMS 4675
Ibikoresho byo gushyiramo ASTM B366 ASME SB-366 —
Insinga ASTM B164 ASME SB-164 AMS 4730
Ishyirwa mu bikorwa rya UNS N04400
Nimero ya Werkstoff 2.4360 / 2.4361
Ishyirwa mu bikorwa rya DIN NiCu30Fe
Igishinwa kingana NS111

Ibibazo Bikunze Kubazwa

Q: Kuki Monel 400 ari yo ikoreshwa cyane mu mazi yo mu nyanja?

A: Kuba Monel 400 irwanya cyane imyobo, ingese, no kwangirika kw'ingese mu mazi yo mu nyanja bituma iba ibikoresho bikundwa cyane mu gukoresha imiyoboro yo mu mazi, imiyoboro ya pompe, imiyoboro ya propeller, n'ibikoresho bya platforme yo mu nyanja. Bitandukanye na 316L cyangwa ibindi byuma bitagira umugese, Monel 400 igumana ubudahangarwa bwayo mu myaka ibarirwa muri za mirongo imaze ihura n'amazi yo mu nyanja idasenyuka.

Q: Ni irihe tandukaniro riri hagati ya Monel 400 na Inconel 625?

A: Monel 400 ni aloyi ya nickel-copper yakozwe neza kugira ngo ishobore kurwanya amazi yo mu nyanja na aside HF. Inconel 625 ni aloyi ya nickel-chromium-molybdenum ifite ubushobozi bwo kurwanya imyobo myinshi n'ubushyuhe bwinshi. Hitamo Monel 400 kugira ngo ikoreshe amazi yo mu nyanja kandi igabanye aside; hitamo Inconel 625 kugira ngo ikoreshe ogisijeni mu bidukikije no mu bushyuhe bwinshi.

Q: Ese Monel 400 ishobora gusudira byoroshye?

A: Yego. Monel 400 ishobora gusudira hakoreshejwe TIG, MIG, gusudira uburinzi, n'izindi nzira zisanzwe. Guhuza icyuma gipima AWS A5.14 ERNiCu-7 birasabwa. Muri rusange nta gushyushya mbere bikenerwa, kandi ubushyuhe nyuma yo gusudira si ngombwa ku bikorwa byinshi.

Q: Ni ubushyuhe ntarengwa bwa serivisi ya Monel 400 ni ubuhe?

A: Ku birebana n'ikoreshwa ry'impeshyi: kugeza kuri 260°C (500°F). Ku bijyanye n'ikoreshwa rusange: kugeza kuri 500°F hamwe n'ubudahangarwa bwo gutwika. Monel 400 igumana imiterere myiza ya mekanike kuva ku bushyuhe bukabije (-184°C) kugeza kuri 260°C.

Q: Ni iki Monel 400 yo mu Bushinwa ihwanye nacyo?

A: Ingano y'igishinwa ingana na NS111 (耐蚀合金). Ikunze kandi kuvugwaho izina rya UNS N04400 na Werkstoff nimero 2.4360.

Q: Ni izihe fomu z'ibicuruzwa biboneka kuri Monel 400?

A: Womic Steel itanga Monel 400 mu muyoboro udafite umugozi, umuyoboro ushongeshejwe, icyuma gifunganye, isahani y'icyuma, icyuma gifunganye, umurongo, flanges, imiyoboro, forgings, insinga, amasoko, na valves. Ibisobanuro byuzuye by'ibicuruzwa n'ingano byanditse mu gice cy'ibicuruzwa biboneka.

Q: Ese Monel 400 ikwiriye serivisi mbi?

A: Yego. Monel 400 yujuje ibisabwa na NACE MR0175 / ISO 15156 mu gutanga serivisi mbi mu nganda za peteroli na gaze, irwanya gucika kw'umuvuduko wa sulfide no gucika kw'umuvuduko wa hydrogen mu bidukikije birimo H₂S.

Contact Womic Steel

Urubuga: www.womicsteel.com

Imeri: sales@womicsteel.com

Terefone / WhatsApp / WeChat:

Victor: +86 15575100681

Jack: +86 18390957568

Womic Steel – Umufatanyabikorwa wawe wizeye ku muyoboro wa Monel 400 (UNS N04400) udafite umugozi, umuyoboro wasutswe, icyuma gifunganye, icyuma gifunganye, icyuma gifunganye, icyuma gifunganye, ibyuma bifunganye, ibyuma bifunganye, ibyuma bifunganye, amasoko, na valves byo mu ikoranabuhanga ryo mu mazi, gutunganya ibinyabutabire, serivisi yo gukamura peteroli na gaze, ndetse no gukoresha mu kirere ku isi yose. Ubushobozi bwo gukurikirana ibintu byose, icyemezo cy’ishyirahamwe ryo gushyira mu byiciro, kubahiriza amategeko ya NACE MR0175, hamwe n’inyandiko za EN 10204 zo mu bwoko bwa 3.1/3.2 zirahari.

  • Ibanjirije iyi:
  • Ibikurikira:

    • Ibicuruzwa bifitanye isano

    Ubu bushakashatsi